4.20
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
FUEL TANK INSTALLATION
1. Carefully reinstall the fuel tank assembly. Install the
inner tank bracket with the fuel tank to ensure the
bracket is inserted properly into the lower fuel tank
mount.
2. Reinstall the fuel tank bracket and fasteners.
3. Install the vent line.
4. Reinstall block-off panel. Secure with plastic rivets
and torque screws to specification.
TORQUE
Block-off Panel Screws
8 ft-lbs (11 Nm)
5. Reinstall the seat base frame and torque fasteners to
specification.
TORQUE
Seat Base Frame fasteners
8 ft-lbs (11 Nm)
6. Install regulator and fuse box to the block-off panel.
Torque fasteners to specification.
TORQUE
Regulator/Fuse Box fasteners
5 ft-lb (7 Nm)
7. Install fuel tank strap screw. Torque screw to
specification.
TORQUE
Fuel Tank Strap Screw
8 ft-lbs (11 Nm)
8. Reinstall center console, shift knob and screws.
9. Reinstall seat belt mechanism. Torque bolt to
specification.
TORQUE
Seat Belt Mechanism Bolt:
40 ft-lbs (54 Nm)
10. Reinstall right rocker panel and all previously
removed fasteners.
11. Reconnect the fuel line and fuel pump electrical
harness. Verify connections are secure.
12. Reinstall the battery and battery bracket. Torque
fastener to specification.
TORQUE
Battery Bracket:
8 ft-lbs (11 Nm)
13. Install both seats and test the fuel pump by turning
the ignition key on and listening for the pump to
activate. Check the fuel line fittings for leaks.
FUEL SYSTEM
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