3
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
3.49
FLYWHEEL REMOVAL
NOTE
The flywheel can be serviced with the engine installed
in the chassis.
1. Remove the stator cover assembly.
2. Remove the starter torque limit gear
q
as an
assembly.
3. Inspect gear teeth for damage. Inspect fit of shaft
inside gear and replace gear assembly is clearance
is excessive. Inspect the shaft and bearing surfaces
in the crankcase and stator cover for excessive wear.
4. Using a commercially available strap wrench, hold
the flywheel and remove the flywheel retaining bolt
w
.
5. Fully install Flywheel Puller (PA-49316)
e
on the
threads of the flywheel (left hand thread - turn
flywheel puller counterclockwise to install).
6. Hold puller body and tighten the center bolt to
remove the flywheel.
Starter One-Way Clutch Inspection
NOTE
The starter one-way clutch can be serviced with the
engine installed in the chassis.
7. Remove the stator cover and flywheel (see Chapter
3 – Stator Cover Removal / Inspection, page 3.47).
8. Place flywheel on a work bench with the one-way
clutch facing up. Grasp clutch gear and rotate
clockwise. It should turn smoothly without binding.
9. Rotate one-way gear counterclockwise. The gear
should immediately lock in position and not slip.
10. Inspect the one-way gear bushing
r
for wear or
galling. If service is required, see chapter 3 – Starter
One-Way Clutch Disassembly, page 3.50.
ENGINE / COOLING SYSTEM
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