Polaris RZR XP4 1000 2016 User Manual

9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
1.13
ENGINE
Platform
Domestic Twin Cyl., 4–Stroke,
DOHC
Engine Displacement
999cc
Number of Cylinders
2
Bore & Stroke 93 x 73.5 mm
Compression Ratio
11:1
Engine Idle Speed
1200 +/- 100 RPM
Engine Max Speed
8800 RPM
Valve Clearance (Intake) 0.005-0.007″ (0.125-0.175 mm)
Valve Clearance (Exhaust) 0.009-0.011″ (0.229-0.275 mm)
Engine Hot Light
Instrument Cluster Indicator
Lubrication
Wet Sump
Oil Type PS-4 Full Synthetic 5W-50
Oil Capacity
3.0 qt
(2.8 L)
Coolant Capacity 6.08 qt (5.75 L)
FUEL SYSTEM
Type Bosch ME17 EFI
Fuel Delivery Electronic Fuel Pump (in-tank)
Fuel Pressure 58 ± 2 PSI (400 ± 14 kPa)
Fuel Capacity /
Requirement
9.5 gal. (36 L)
87 Octane (minimum)
ELECTRICAL
Alternator Max Output 560 Watts @ 3000 RPM
Lights: Main Headlights Dual Beam LED cluster
Taillights 0.2 Watt LED cluster
Brake Lights 2.9 Watt LED cluster
Ignition System ME17 ECU
Spark Plug / Gap 2014: Champion
XG4YCX / 0.7-0.8 mm
2015 and later: NGK
MR7F / 0.7-0.8 mm
Battery / Amp Hr 12v Flooded, 575 CCA
DC Outlet Standard 12 Volt
Relays Fan, EFI, Fuel Pump, Chassis,
EPS
Circuit Breaker 20A Cooling Fan
Fuses 20A EFI
10A Fuel Pump
5A Brake Light
20A Accessory
10A Drive
10A Lights
20A EPS (if appl.)
DRIVETRAIN
Transmission Type
Polaris Automatic PVT
Shift Type
In Line Shift - P/ H / L / N / R
Transmission Gear Ratios:
High
Low
Reverse
12.05:1
25.59:1
22.92:1
Front Gearcase Lubricant
Requirement
Demand Drive Fluid
8.5 oz
(250 mL)
Transmission Lubricant
Requirement
AGL
44 oz
(1300 mL)
STEERING / SUSPENSION
Toe Out 1/8 - 3/16″ (3.2 - 4.8 mm)
Front Suspension Independent Dual A-arm
Walker Evans™ 2.0″
Front Travel 16″ (40.6 cm)
Rear Suspension Independent Trailing Arm
Walker Evans™ 2.5″
Rear Travel 18″ (45.7 cm)
Spring Adjustment Threaded Spanner Wrench
Adjustment
WHEELS / BRAKES
Front Rim / Size Aluminum 14 x 6
Rear Rim / Size Aluminum 14 x 8
Front Tire Make / Model /
Size
Maxxis Bighorn
29 x 9 R14
Rear Tire Make / Model /
Size
Maxxis Bighorn
29 x 11 R14
Tire Air Pressure
Front 19 psi (131 kPa)
Rear 21 psi (145 kPa)
Brake System
Front & Rear
Foot Actuated 4 Wheel
Hydraulic – Dual Bore Caliper
Brake Fluid DOT 4
2014-2016 RZR XP4 1000
MODEL
ALTITUDE
METERS (FEET)
SHIFT
WEIGHT
DRIVE
SPRING
DRIVEN
SPRING
2014 XP4
1000
0-1800
(0-6000)
26-67
(1323177)
White /
Orange
(7043924)
Red
(3234452)
1800-3700
(6000 - 12000)
26-61
(1323098)
2015 XP4
1000
0-1800
(0-6000)
26-65
(1323260)
1800-3700
(6000 - 12000)
26-59
(1322981)
2016 XP4
1000
0-1800
(0-6000)
29-68
(5139618)
Black / white
lettering
(7044506)
1800-3700
(6000 - 12000)
26-59
bushed
(1322981)
GENERAL INFORMATION
1

Polaris RZR XP4 1000 2016 Specifications

General

Brand	Polaris
Model	RZR XP4 1000 2016
Category	Offroad Vehicle
Language	English