Polaris RZR XP4 1000 2016 User Manual

5.28
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
2. Install the non-braking needle bearing
q
, the two
washers
w
and the spacer
r
onto the stationary
sheave
e
.
3. Install moveable sheave onto stationary sheave
shaft. Be sure the moveable sheave slides freely on
the spacer.
4. Apply 0.4 mL of Loctite® 620™ and 0.4 mL of
Loctite® 7088™ Primer in 90° apart in vertical stripes
to the shaft threads.
5. Install the spider assembly onto the shaft threads. Be
sure all of the alignment marks
i
are in alignment.
t
Moveable Sheave
Asm
y
Jam
Nut
u
Spider
6. Install clutch onto holding fixture and secure in a
bench vice. Tighten the spider
o
using Clutch Spider
Tool
a
. Torque spider to specification.
Clutch Holding Fixture: 2871358–A
Clutch Spider Tool: 2870341
TORQUE
Spider Assembly:
290 ft-lb (393 Nm)(Apply 0.4 mL Loctite® 7088
Primer and 0.4 mL Loctite® 620™) in 90° apart in
vertical stripes to the shaft threads.
7. Apply 0.1mL of Loctite® 620™ and 0.1mL of
Loctite® 7088™ Primer in 90° apart to the threads of
the spider jamb nut. Install spider jam nut
s
onto
stationary shaft threads.
8. Tighten the spider jam nut using Clutch Spider Nut
Socket
d
. Torque jam nut to specification.
Clutch Spider Nut Socket: PU-50578
PVT SYSTEM

Polaris RZR XP4 1000 2016 Specifications

General

Brand	Polaris
Model	RZR XP4 1000 2016
Category	Offroad Vehicle
Language	English