9
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
9.15
6. Measure thickness of the rear caliper parking brake
pads. Replace assembly or pads as needed. Refer to
the following image for brake pad specifications.
New Pad Installation
1. Install new pads and assemble the caliper with one
shim.
2. Measure gap for the brake disc and compare to gap
specification. Disassemble and add shim(s) between
thrust washer and the inside brake pad as needed to
close the gap to .207-.217″ (5.25-5.51 mm).
3. Once you have determined the correct amount of
shims to use, reassemble the caliper and apply an
Anti-Seize Lubricant to the thrust washer and shims.
4. Torque the caliper assembly bolts to specification.
TORQUE
Parking Brake Caliper - Assembly Bolts:
37 ft-lb (50 Nm)
5. Ensure the parking brake assembly functions
properly by actuating the lever. Install the mounting
sleeves (D) before installation.
Brake Caliper Installation
1. Install the parking brake caliper over the brake disc.
Align the caliper mounting sleeves with the holes in
the mount bracket.
2. Install and tighten the two caliper mount / shift cable
bracket fasteners to specification.
TORQUE
Parking Brake Caliper - Mount Bracket Bolts:
37 ft-lb (50 Nm)
BRAKE SYSTEM
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