Table of Contents
P/N 016-5032-114 Rev. A i
Chapter 1 Important Safety Information............................................................................. 1
Hydraulic .........................................................................................................................................................................2
General .......................................................................................................................................................................................2
Instructions for Hose Routing ...........................................................................................................................................2
Electrical ..........................................................................................................................................................................3
General .......................................................................................................................................................................................3
Instructions for Wire Routing ............................................................................................................................................3
Chapter 2 Introduction............................................................................................................. 7
Preparing for Installation ..........................................................................................................................................7
Recommendations .................................................................................................................................................................7
Point of Reference .................................................................................................................................................................7
Updates ...........................................................................................................................................................................7
Kit Contents ...................................................................................................................................................................8
Chapter 3 Hydraulic System Installation............................................................................ 13
Install Fittings in the Steering Valve ..................................................................................................................14
Mount the Steering Valve .....................................................................................................................................15
Install the Left and Right Steering Hoses ........................................................................................................16
Install the Pressure and Tank Hoses .................................................................................................................17
Install the Load Sense Hoses ...............................................................................................................................19
Hydraulic Diagram ...................................................................................................................................................21
Chapter 4 Wheel Angle Sensor (WAS) Installation ......................................................... 23
Chapter 5 Cab Component Installation.............................................................................. 27
Install the RS1 Unit ..................................................................................................................................................27
Install the Hydraulic Drive Unit (HDU) ..............................................................................................................28
Install the RS1 Cables ..............................................................................................................................................29
Install the RS1 Harness .......................................................................................................................................................29
Install the HDU Harness .....................................................................................................................................................30
Install the Valve Harness ...................................................................................................................................................35
Install the Steering Lockout Switch - Four-Wheel Steer Machines Only ............................................36
System Diagram ........................................................................................................................................................38
Chapter 6 Startup Procedures.............................................................................................. 39
Verify the RS1 System Installation .....................................................................................................................39
Calibrate the RS1 System ......................................................................................................................................40