Section 03 787 RFI ENGINE
Subsection 02 (MAGNETO SYSTEM)
Clean crankshaft taper and threads using pulley
flange cleaner (P/N 413 711 809). Apply the pulley
flange cleaner (P/N 413 711 809) on a rag first then
clean the crankshaft.
ASSEMBLY
Stator
Install the stator no. 11 in magneto housing cov-
er no. 2 and torque screws no. 20 to9N•m
(80 lbf•in). Apply Loctite 243 (blue) (P/N 293 800
060) on screw threads.
Install wiring harness bracket no. 9 of stator and
torque screws no. 12 to4N•m(35lbf•in). Apply
Loctite 767 (antiseize lubricant) (P/N 293 800 070)
on screw threads.
F06D0CA
1
2
1. Stator screws
2. Bracket
Magneto Housing
To install oil seal no. 13 of magneto housing no. 7,
use the oil seal pusher (P/N 420 877 740) and the
installer handle (P/N 420 877 650).
F01B2NA
1
2
1. Oil seal pusher
2. Installer handle
F04D0CA
Apply Molykote 111 (P/N 413 707 000) on oil seal
lips.
Install gasket no. 14 between magneto housing
and engine crankcase.
Install magneto housing. Apply Loctite 243 (blue)
(P/N 293 800 060) on threads of housing screws
no. 8 and torque them to 9 N•m(80lbf•in).
Rotor and Ring Gear
Apply Loctite 243 (blue) (P/N 293 800 060) on
crankshaft taper.
Install ring gear on crankshaft.
Apply Loctite 243 (blue) (P/N 293 800 060) on nut
no. 5. Install nut with lock washer no. 15 and
torque to 120 N•m(89lbf•ft).
CAUTION: Never use any type of impact
wrench at magneto installation.
smr2005-081 69
To Next Page
Loading...
Need help?
General
