Model :
Dealer's Name :
Location:
Colour :
Battery Make :
Ch. No./ Engine No.
Handle Bar
& Electrical Switch
Operations
Controls
Chassis No. :
Engine No. :
Battery Number :
Key Number : Date of PDI :
Tyre Number : Front : Rear :
Aggregate Area
Defect
Code
Measure Defect Remarks
1 Engine / Motorcycle Number Details DF Same/ Different
Connect Battery /
Check Voltage
2 Battery Charging D / NC /L
12.6 V
BATTERY(Static)
3
Replace oil & oil filter / Check Oil level (Loose
three Drain Bolts)
EO - (Drained
Oil Level)
2.5 Litres (Capacity is
2.75 Litres) -Loose 3
Drain Bolts to Drain Oil
4 Clean Oil Strainer - Clean
Lock Operation
5 Ignition / Side / Tool Box Lock / Fuel Tank Lock H / LF / NW Same
Petrol 6 Fill Petrol - 2.5 Litres
7 Front Disc Brake / Drum Lever Free Play SG /RB /Less 4 - 7 mm / (STD Model)
8 Caliper Mtg Screws
LF(Hand
Loose )
2.7 to 3 .3 Kgm
9 Front Wheel Rotation T/ N
Check One Complete
Rotation, Spokes
Looseness & Runout
10
Front Mudguard Alignment / Cover Tube Rubbing
M / RB/SC 5 mm- Refer SOP
11
Front Wheel Nut
LF(Hand Loose)
6.3 0 to 7.7 Kgm
12 Front Tyre Condition (Check Tyre Line Seating) WF Good
13 Front Tyre Pressure Less 22PSI
14 Clutch Operation H /J/SY Smooth
15 Clutch Lever Free Play EP / Less 2 - 3 mm
16 Speedo /Odo / Ammeter /Fuel Guage NW No Defects
17 Accelerator Operation SY/EP/LESS Smooth
18 Lever Brackets Saddle Position LF/R Tight
19 Steering Movement T /N Free
20 Handle Bar Positioning WF/LF/M W.r.to Dot Punch
21 Lock Nut T- Stem LF/ PO/R 4.5 to 5.5 Kgm
22 Electrical Switch Operation NW / LF No Defects
23
24
Neutral Lamp
Head Lamp Switch Operation
NW / F
NW / F
No Defects
When you turn the ignition switch
to ON condition Head Lamp
should be always ON due to
Automatic Headlamp ON feature
25 Fuel Tap Operation H Smooth / Main / Res
26
Fuel Leak
L
No Leak (Tank, TAP, Carb)
27 Fuel Tank Alignment vs Seat Alignment M
28 Rear Brake Pedal Free Play Less / EP 20-30 mm
29 Pedal Position w.r.t foot rest M Same Level
30 Chain Tension T / EP 20 -30 mm
31 Rear Wheel Rotation T / N
Check One Complete
Rotation, Spokes
Looseness & Runout
Fuel System
Engine Oil
Clutch
Rear Wheel
PRE-DELIVERY INSPECTION -
Bullet 350 / Bullet 350-ES / Bullet 500 / Classic 500 / Classic 350
-