Suzuki AN650/A User Manual

AN650/AK7 (’07-MODEL) 5
SPECIFICATIONS (AN650AK7)
DIMENSIONS AND DRY MASS
Overall length ..................................................................................... 2 260 mm (89.0 in)
Overall width....................................................................................... 810 mm (31.9 in)
Overall height ..................................................................................... 1 435 mm (56.5 in)
Wheelbase ......................................................................................... 1 595 mm (62.8 in)
Ground clearance............................................................................... 130 mm ( 5.1 in)
Seat height ......................................................................................... 750 mm (29.5 in)
Dry mass ............................................................................................ 243 kg (535 lbs)
ENGINE
Type.................................................................................................... 4-stroke, liquid-cooled, DOHC
Number of cylinders ........................................................................... 2
Bore.................................................................................................... 75.5 mm (2.972 in)
Stroke ................................................................................................. 71.3 mm (2.807 in)
Displacement...................................................................................... 638 cm
3
(38.9 cu. in)
Compression ratio .............................................................................. 11.2 : 1
Fuel system ........................................................................................ Fuel injection
Air cleaner .......................................................................................... Non-woven fabric element
Starter system .................................................................................... Electric
Lubrication system ............................................................................. Wet sump
Idle speed........................................................................................... 1 200 ± 100 r/min
DRIVE TRAIN
Clutch ................................................................................................. Wet multi-plate,automatic,centrifugal type
Primary reduction ratio ....................................................................... 1.333 (88/66)
Gearshift pattern................................................................................. Automatic & Manual shift
Automatic transmission ratio .............................................................. Variable change (1.800-0.465)
Secondary reduction ratio .................................................................. 3.934 (39/31 × 43/25 × 40/22)
Final reduction ratio............................................................................ 1.580 (32/31 × 31/32 × 34/31 × 49/34)
Drive system....................................................................................... Gear drive
CHASSIS
Front suspension ................................................................................ Telescopic, coil spring, oil damped
Rear suspension ................................................................................ Swingarm type, coil spring, oil damped
Front fork stroke.................................................................................. 110 mm (4.3 in)
Rear wheel travel................................................................................ 100 mm (3.9 in)
Caster................................................................................................. 26° 10’
Trail..................................................................................................... 106 mm (4.17 in)
Steering angle .................................................................................... 41° (right and left)
Turning radius..................................................................................... 2.7 m (8.9 ft)
Front brake ......................................................................................... Disc brake,twin
Rear brake.......................................................................................... Disc brake
Front tire size ...................................................................................... 120/70R15M/C 56H, tubeless
Rear tire size ...................................................................................... 160/60R14M/C 65H, tubeless
ELECTRICAL
Ignition type ........................................................................................ Electronic ignition (Transistorized)
Ignition timing ..................................................................................... 10° B.T.D.C. at 1 200 r/min
Spark plug .......................................................................................... NGK CR8E or DENSO U24ESR-N
Battery ................................................................................................ 12 V 43.2 kC (12 Ah)/10 HR
Generator ........................................................................................... Three-phase A.C. generator
Main fuse............................................................................................ 40 A
CVT fuse ............................................................................................ 40 A
Fuse ................................................................................................... 15/15/15/15/15/10/10/15/15 A
Headlight ............................................................................................ 12 V 60 + 55/55 + 55 (H4 + H7)..............E-02, 19, 51
12 V 60/55 × 2 (H4 × 2) ..........................E-03, 24, 28, 33
Position/Parking light .......................................................................... 12 V 5 W × 2 ..E-02, 19, 51
Brake light/Taillight.............................................................................. 12 V 21/5 W × 2
License plate light............................................................................... 12 V 5 W
Trunk light ........................................................................................... 12 V 5 W
Turn signal light .................................................................................. 12 V 21 W
Instrument panel light ......................................................................... 12 V 1.4 W × 2
Coolant temperature warning light ..................................................... 12 V 1.4 W
Fuel injection warning light ................................................................. 12 V 1.4 W
Oil pressure warning light................................................................... 12 V 1.4 W
Brake lock warning light...................................................................... 12 V 1.4 W
High beam indicator light.................................................................... 12 V 1.4 W
Turn signal indicator light.................................................................... 12 V 1.4 W × 2
Power mode indicator light ................................................................. 12 V 1.4 W
Drive indicator light............................................................................. 12 V 1.4 W
Gear position indicator light................................................................ 12 V 1.4 W × 5
ABS indicator light.............................................................................. 12 V 1.4 W
Immobilizer indicator light ................................................................... LED....... E-02, 19, 24, 51
Over drive indicator light..................................................................... 12 V 1.4 W
SAMPLE

Suzuki AN650/A Specifications

General

Brand	Suzuki
Model	AN650/A
Category	Scooter
Language	English

Summary

Country and Area Codes

Country and Area Codes

Identifies applicable country and area codes for motorcycle models.

Specifications

AN650K7 Specifications

Details specifications for the AN650K7 model, covering dimensions, engine, drive train, chassis, and electrical.

AN650AK7 Specifications

Details specifications for the AN650AK7 model, covering dimensions, engine, drive train, chassis, and electrical.

Diagnostic System (SDS) Procedures

SDS Check Procedure

Explains how to sample and analyze vehicle data using the SDS tool for troubleshooting.

Troubleshooting with SDS Data

Demonstrates how to interpret SDS data to identify vehicle malfunctions and track changes over time.

System Diagrams and Functions

FI System Wiring Diagram

Illustrates the electrical connections of the Fuel Injection system for comprehensive understanding.

ECM/PCM Terminal Information

Details the connections and circuits for the Engine Control Module/Powertrain Control Module terminals.

Fail-Safe Function

Describes the motorcycle's fail-safe modes, explaining how the system operates during malfunctions.

Malfunction Codes and Troubleshooting

Malfunction Codes and Defective Conditions

Lists diagnostic trouble codes (DTCs) with their detected items, failure conditions, and checks.

ISC Valve Circuit Malfunction (C40)

Guides through diagnosing and resolving issues related to the Idle Speed Control (ISC) valve circuit.

ECM/PCM Power Input Circuit Malfunction (C41)

Details troubleshooting steps for power input circuit malfunctions in the ECM/PCM.

HO2 Sensor Circuit Malfunction (C44)

Provides diagnostic procedures for malfunctions in the Heated Oxygen (HO2) sensor circuit.

PAIR Control Solenoid Valve Circuit Malfunction (C49)

Outlines troubleshooting for the PAIR control solenoid valve circuit, including resistance and voltage checks.

Component Service and Adjustment

ISC Valve Service Procedures

Covers the removal, inspection, and installation of the ISC valve, including important cautions.

ISC Valve Pre-Set

Explains the procedure to set the ISC valve to its pre-set position using the SDS tool.

Throttle Valve Synchronization

Details the process for checking and adjusting throttle valve synchronization between cylinders.

Routing, Tools, and Torque

Wiring Harness, Cable, and Hose Routing

Illustrates the correct routing of wiring harnesses, cables, and hoses for proper assembly.

Throttle Body Installation and Hose Routing

Guides the installation of the throttle body and the routing of associated hoses.

Special Tools and Torque Chart

Lists essential tools and provides standard torque values for bolts and nuts.

Service Data and Specifications

Valve and Guide Service Data

Lists detailed service data and limits for valve and valve guide measurements.

Engine Mechanical Specifications

Provides service data for camshaft, cylinder, piston, conrod, crankshaft, and oil pump.

Clutch and Fuel System Specifications

Details clutch specifications and parameters for injector, fuel pump, and pressure regulator.

Sensor Specifications

Lists specifications and operating parameters for various sensors in the FI and CVT systems.

Electrical System Specifications

Covers specifications for ignition, charging system, battery, fuses, and wattage ratings.

Brake, Wheel, Suspension, and Tire Specs

Details specifications for brake system, wheels, suspension components, and tires.

Wiring Diagrams

Wiring Diagram AN650K7 (E-02, 19)

Electrical schematic for AN650K7 models specific to country codes E-02 and E-19.

Wiring Diagram AN650K7 (E-03, 28, 33)

Electrical schematic for AN650K7 models specific to country codes E-03, E-28, and E-33.

Wiring Diagram AN650AK7 (E-02, 19, 51)

Electrical schematic for AN650AK7 models specific to country codes E-02, E-19, and E-51.

Wiring Diagram AN650AK7 (E-24)

Electrical schematic for AN650AK7 models specific to country code E-24.

Wiring Diagram AN650AK7 (E-03, 28, 33)

Electrical schematic for AN650AK7 models specific to country codes E-03, E-28, and E-33.