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Suzuki DF 60 Service Manual

Suzuki DF 60
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POWER TRIM AND TILT 8-9
REASSEMBLY
Assembly is reverse order of disassembly with the special atten-
tion to the following steps.
!
Do not re-use the O-ring and seal once removed. Al-
ways use new parts.
Lubricate all components and O-rings with the PTT fluid
before assembly.
Do not re-use the PTT fluid. Always refill with new fluid.
TILT CYLINDER COVER
1. Apply the PTT fluid to the cylinder cover seal, then install the
cylinder cover.
2. Tighten the four bolts securely.
" Cylinder cover bolt: 4.7 N.m (0.47 kg-m, 3.4 lb-ft)
UPPER EYE
1. Apply the Thread Lock to the threads of the upper eye be-
fore threading it onto the tilt rod.
2. Tighten the upper eye to the specified torque.
" Upper eye: 108 N.m (10.8 kg-m, 78.0 lb-ft)
99000-32020: Thread Lock Super “1333B”
PTT PUMP CASE
1. Install the four O-rings to the PTT body.
NOTE:
Lubricate the O-ring with the PTT fluid before installing the PTT
body.
2. Install the PTT pump case, then tighten the three bolts to the
specified torque.
" PTT pump case bolt:
1 1
1 1
1 8 N
.
m (0.8 kg-m, 5.8 lb-ft)
2 2
2 2
2 5.5 N
.
m (0.55 kg-m, 4.0 lb-ft)
MANUAL RELEASE VALVE
1. Oil and install the seal washer 1 and the manual release
valve 2.
2. Tighten the valve to the specified torque.
" Manual release valve: 3.6 N.m (0.36 kg-m, 2.6 lb-ft)
3. Install the snap ring 3.
O-ring

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Suzuki DF 60 Specifications

General IconGeneral
BrandSuzuki
ModelDF 60
CategoryOutboard Motor
LanguageEnglish

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