Suzuki GW250 User Manual

CHASSIS 8-79
• Apply grease on the recessed portion of the joint plate holder
3. Then install the joint plate 0 on the tool, its stamp mark
must face the joint plate holder 3 side.
• Set the drive chain on the tool as illustrated and turn in the
adjuster bolt 5 to secure the wedge holder & wedge pin 4.
• Turn in the pressure bolt “A” 6 and align two joint pins 8
properly with the respective holes of the joint plate 0
• Turn in the pressure bolt “A” 6 further using the bar 7 to
press the joint plate over the joint pins.
• Continue pressing the joint plate until the distance between
the two joint plates come to the specification.
 Joint plate distance specification B
JOINT PIN STAKING
• Set up the special tool as shown in the illustration.
1 Tool body
2 Grip handle
3 Pressure bolt “A”
4 Adjuster bolt (without hole)
5 Staking pin (stowed inside grip handle behind rubber cap)
6 Bar
• Apply a small quantity of grease to the staking pin 5.
DID 19.55 – 19.75 mm (0.770 – 0.778 in)
If pressing of the joint plate makes the dimension out
of specification excessively, the work must be carried
out again by using new joint parts.

Suzuki GW250 Specifications

General

Engine Type	4-stroke, 2-cylinder, liquid-cooled, SOHC
Displacement	248 cc
Bore x Stroke	53.5 mm x 55.2 mm
Compression Ratio	11.5:1
Fuel System	Fuel injection
Ignition	Electronic ignition (Transistorized)
Starter	Electric
Transmission	6-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Rear Suspension	Swingarm type, coil spring, oil damped
Front Tire	110/80-17M/C 57H, tubeless
Rear Tire	140/70-17M/C 66H, tubeless
Curb Mass	183 kg (403 lbs)
Front Brakes	Single disc
Rear Brakes	Single disc
Fuel Tank Capacity	13.3 liters
Overall Width	760 mm
Overall Height	1, 075 mm
Wheelbase	1, 430 mm
Ground Clearance	165 mm (6.5 in)
Seat Height	780 mm (30.7 in)
Overall Length	2, 145mm (84.4 inches)