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Volvo D13 User Manual

Volvo D13
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Section 01: ENGINE
PA1561 11
FIGURE 5: OIL FITER REPLACEMENT
Start the engine and check for leaks
around the oil filter housing and filters.
Check the oil level. Add approved engine
oil to the recommended level, if
necessary. Do not overfill.
1.3.11 Checking the Oil Level
Ensure that the vehicle is parked on level
ground before checking the oil level. Wait five
minutes after shutting off the engine and then
proceed with checking the oil.
CAUTION
DO NOT let the oil level fall below the marking
on the dipstick. DO NOT overfill so the level is
above the upper marking on the dipstick. This
could lead to excessive oil temperature and/or
poor crankcase breather performance. Add oil
through the oil filler pipe as required in order
to maintain level within the safe range.
FIGURE 6: ENGINE OIL FILLING TUBE
FIGURE 7: ENGINE OIL LEVEL DIPSTICK
1.4 POWER PLANT ASSEMBLY REMOVAL
To access the engine or engine-related
components, the vehicle power plant assembly
must be removed as a whole unit by means of a
slide-out cradle. The power plant assembly
includes the engine, transmission (including
retarder if so equipped), air compressor,
alternator and transmission oil cooler.
Remove the power plant assembly as follows:
CAUTION
Tag hoses and cables for identification before
disconnecting in order to facilitate reinstallation.
Plug all openings to prevent dirt from entering
the system.
NOTE
No parts within the EECU are serviceable. If
found defective, replace the EECU as a unit.
Preparation
1. Close the heater lines shut-off valves.
2. Disconnect the battery or batteries from the
starting system by removing one or both of
the battery cables from each battery system.
With the electrical circuit disrupted,
accidental contact with the starter button will
not produce an engine start.

Table of Contents

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Volvo D13 Specifications

Engine Specifications IconEngine Specifications
engine typeDiesel four cycle/in-line direct injection engine
number of cylinders12.8 L in-line 6
operating range1400-1800 RPM
peak power rating435 HP (324 kW)
peak torque rating1650 Ft-lb (2237 Nm)
low idle600 rpm
fast idle2150 rpm
maximum full load revolutions1900 rpm
Oil Capacity IconOil Capacity
oil pan capacity low limit25 quarts/24 liters
oil pan capacity high limit34 quarts/32 liters
total engine oil capacity with filters41 quarts/39 liters

Summary

VOLVO D13 ENGINE

SYSTEM OVERVIEW

Provides an overview of the Engine Management System (EMS) functions and sensors.

ENGINE OVERVIEW

Illustrates and lists key components of the Volvo D13F engine.

ENGINE OIL AND FILTER MAINTENANCE

Covers oil quality, change intervals, filters, consumption, and checking the oil level.

POWER PLANT ASSEMBLY SERVICE

Details procedures for removing and installing the engine power plant assembly.

ENGINE MOUNTS

Describes the mounting points and supports for the engine power plant assembly.

DETROIT DIESEL SERIES 60 ENGINE

DDEC VI SYSTEM AND COMPONENTS

Introduces the DDEC VI system, harnesses, and key engine components.

DDEC VI SENSORS

Lists and describes the various sensors used by the DDEC VI system.

DDEC VI DIAGNOSTICS

Explains diagnostic system features, telltale lights, data link connectors, and reading diagnostic codes.

DIAGNOSTIC CODES LIST

Lists specific DDEC VI diagnostic codes, their SPN/FMI/PID/SID, and fault descriptions.

ENGINE OIL AND FILTER SERVICE

Covers checking oil level, recommended oil type, and oil/filter change procedures.

POWER PLANT ASSEMBLY SERVICE

Details procedures for removing and installing the engine power plant assembly.

ELECTRONIC FOOT PEDAL ASSEMBLY (EFPA) & THROTTLE POSITION SENSOR

EFPA AND TPS FUNCTIONALITY

Explains the Electronic Foot Pedal Assembly (EFPA) and Throttle Position Sensor (TPS) operation and calibration.

ENGINE TROUBLESHOOTING GUIDE

STARTING AND ROTATION ISSUES

Guides troubleshooting for engine starting and rotation problems based on symptoms and voltage readings.

EXHAUST AND FUEL RELATED ISSUES

Guides troubleshooting for exhaust fumes and fuel-related issues based on voltage readings.

SPECIFICATIONS

SERIES 60 ENGINE SPECIFICATIONS

Lists engine ratings, capacities, and filter part numbers for the Detroit Diesel Series 60.

VOLVO D13 ENGINE SPECIFICATIONS

Lists engine oil capacity, filters, and torque specifications for the Volvo D13 engine.

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