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Yamaha F40F User Manual

Yamaha F40F
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96
INDEX
6
6Y8 Multifunction fuel management
meters ................................................ 38
6Y8 Multifunction meters ...................... 31
6Y8 Multifunction speed &
fuel meters.......................................... 36
6Y8 Multifunction speedometers .......... 37
6Y8 Multifunction tachometers ............. 31
A
Adjusting trolling speed......................... 33
Alcohol and drugs ................................... 2
Alert indicator........................................ 26
Alert system .......................................... 39
Anode(s), inspecting and replacing ...... 83
Anti-fouling paint ................................... 14
Avoid collisions ....................................... 3
B
Battery .................................................. 47
Battery, checking
(electric start models) ......................... 84
Battery, connecting ............................... 85
Battery, disconnecting .......................... 85
Battery requirements ............................ 11
Battery, storing...................................... 85
Boat horsepower rating......................... 10
Boating safety ......................................... 2
Boating safety publications ..................... 3
Breaking in engine ................................ 43
C
Carbon monoxide ................................... 2
CE Marking ............................................. 4
Checks after engine warm up ............... 53
Checks after starting engine ................. 52
Checks before starting engine .............. 43
Cleaning the outboard motor ................ 70
Clock..................................................... 30
Components diagram ........................... 15
Control functions, checking................... 44
Cooling water........................................ 52
Cowling lock lever................................. 25
Cruising in salt water or other
conditions ........................................... 65
D
Digital speedometer.............................. 29
Digital tachometer................................. 27
E
EC Declaration of Conformity (DoC)....... 4
Electric shock.......................................... 1
Emergency equipment.......................... 14
Emergency starting engine ................... 94
Emergency, temporary action in ........... 90
Engine, checking .................................. 46
Engine oil .............................................. 45
Engine oil, changing ............................. 77
Engine oil, filling.................................... 43
Engine oil requirements ........................ 12
Engine shut-off cord (lanyard) .......... 1, 45
Engine shut-off cord (lanyard) and
clip ...................................................... 21
Engine stop button................................ 21
Engine trouble alert............................... 35
F
Filling fuel.............................................. 47
First-time operation............................... 43
Flushing device............................... 25, 46
Flushing in a test tank........................... 67
Flushing power unit............................... 69
Flushing with the flushing attachment... 68
Fuel filter, checking............................... 44
Fuel filter/Water separator .................... 26
Fuel gauge............................................ 29
Fuel leaks, checking for ........................ 44
Fuel level .............................................. 44
Fuel level-alert indicator........................ 31
Fuel requirements................................. 13
Fuel system .......................................... 44
Fuel tank ............................................... 16
Fuel tank, cleaning................................ 83
Fuse, replacing ..................................... 91
6BG-9-78-1E0.book 96 ページ 2014年11月20日 木曜日 午後3時3分

Table of Contents

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Yamaha F40F Specifications

General IconGeneral
Engine Type4-Stroke
Displacement747 cc
Maximum Output40 hp
Cylinder ConfigurationInline 3
Fuel Induction SystemEFI (Electronic Fuel Injection)
Starting SystemElectric
Alternator Output16 Amp
SteeringRemote
Gear ShiftF-N-R
Full Throttle RPM Range5000 - 6000 rpm
Cooling SystemWater-cooled
Bore x Stroke65 x 75 mm
Shaft Length20 in
Fuel Tank CapacityExternal

Summary

Important Manual Information

To the Owner

Introduces the manual's purpose and provides contact information for support.

Understanding Warning Symbols

Explains the meaning of important symbols like WARNING, NOTICE, and TIP used in the manual.

Safety Information

Outboard Motor Safety Precautions

Covers hazards like propeller, rotating parts, hot components, electric shock, and trim/tilt.

Fuel Safety Hazards

Details the risks associated with gasoline, including flammability, spills, and vapors.

Boating Safety Practices

Provides essential safety advice on alcohol, PFDs, awareness of people in water, passengers, and overloading.

Collision Avoidance and Weather

Offers guidance on preventing collisions, checking weather, and adhering to regulations.

General Information

Identification Numbers Record

Instructions for recording serial and key numbers for future reference.

Compliance and Marking

Information regarding EC Declaration of Conformity (DoC) and CE Marking for the outboard motor.

Manual and Label Guidance

Emphasizes the importance of reading all manuals and labels for safe operation and maintenance.

Warning Label Explanations

Provides detailed explanations for various warning labels found on the outboard motor.

Understanding Symbols

Explains the meaning of various symbols used throughout the manual for clarity.

Specifications and Requirements

Engine Specifications

Details on power unit type, displacement, bore/stroke, ignition, steering, and starting systems.

Performance Ratings

Specifies operating ranges, rated power output, and idle speed for the outboard motor.

Dimension, Weight, and Fuel

Lists physical dimensions, weights, recommended fuel type, and engine oil specifications.

Installation Requirements

Key requirements for safely installing the outboard motor, including horsepower limits.

Remote Control and Battery Requirements

Specifies requirements for remote control systems and proper battery installation and type.

Propeller Selection and Engine Oil

Guidance on choosing a propeller and detailed engine oil specifications.

Fuel Requirements and Water Conditions

Information on gasoline, gasohol, and precautions for operating in muddy or acidic water.

Hull Maintenance and Emergency Gear

Advice on anti-fouling paint, motor disposal, and essential emergency equipment.

Outboard Motor Components

Components Diagram and Identification

Visual guide to identify all major parts of the outboard motor.

Fuel System Components

Details on the fuel tank, fuel joint, fuel cap, and air vent screw functions.

Instrument Displays and Transmitter

Explains fuel gauge operation and the functions of the remote control transmitter.

Security System and Controls

Information on the Yamaha Security System, remote box, and control lever operation.

Control Lever and Shifting Mechanisms

Details on neutral interlock, throttle lever, tiller, and gear shift operations.

Throttle Operation and Adjustment

Guidance on using the throttle grip, indicator, and friction adjuster.

Engine Shut-off Cord and Stop Button

Explains the operation of the engine shut-off cord and stop button for safety.

Main Switch and Steering Adjustment

Instructions on operating the main switch and adjusting steering friction.

Power Trim and Tilt Switch Operation

How to use the power trim and tilt switches located on the remote and cowling.

Trolling Speed and Trim Tab Adjustment

Adjusting trolling speed with switches and tuning the trim tab for optimal performance.

Tilt Mechanisms and Cowling Lock

Details on tilt lock, support knob, and the cowling lock lever for motor access.

Fuel Filter/Water Separator and Alerts

Explains the fuel filter/water separator function and the alert indicator system.

Instruments and Indicators

Key Indicators Explained

Details on the low oil pressure and overheat alert indicators and their meanings.

Digital Tachometer Functions

Explains the display and functions of the digital tachometer.

Tachometer, Trim, and Hour Meters

Details on tachometer, trim meter, and hour meter displays and their uses.

Speedometer and Fuel Gauge

Explains the operation of the digital speedometer and fuel gauge.

Trip Meter, Clock, and Voltmeter

Describes display modes for trip meter, clock, and voltmeter functions.

Alert Indicators and Multifunction Meters

Covers fuel level, battery voltage alerts, and types of multifunction meters available.

6Y8 Multifunction Meter Operations

Details on the various functions and displays of 6Y8 multifunction meters.

Security System Information and Trolling Speed

Shows Yamaha Security System status and how to adjust trolling speed.

Low Oil Pressure and Overheat Alerts

Provides detailed information on low oil pressure and overheat alert conditions and actions.

Water Separator and Engine Trouble Alerts

Explains alerts for water in fuel and general engine malfunctions, with recommended actions.

Low Battery Voltage and Multifunction Speed/Fuel Meters

Covers battery voltage alerts and detailed functions of speed/fuel meters.

6Y8 Multifunction Speedometer Details

Explains the various functions, display options, and sensors for 6Y8 speedometers.

6Y8 Multifunction Fuel Management Meters

Details the functions of fuel flow, consumption, economy, and remaining fuel displays.

Engine Control System

Alert System Overview

Introduces the engine's alert system, which warns of potential issues.

Overheat and Low Oil Pressure Alerts

Details specific alert conditions for overheating and low oil pressure, and required actions.

Installation

Outboard Motor Mounting Guidelines

Covers proper motor placement, balancing, height, and potential issues like overheating.

Operation

First-Time Operation and Break-In

Covers initial checks, filling engine oil, and the engine break-in period.

Pre-Start Engine Checks

Essential checks to perform before starting the engine to ensure safe operation.

Fuel System Checks and Controls

Procedures for checking fuel level, system, and operating various controls.

Throttle and Engine Shut-Off Operation

How to operate the throttle controls and safety features like the engine shut-off cord.

Engine Oil Check and Cowling Installation

Steps for checking engine oil level and reinstalling the engine cowling.

Trim/Tilt System, Battery, and Fueling

Checks for trim/tilt, battery condition, and the procedure for filling the fuel tank.

Operating the Engine Safely

Guidelines for safely starting and running the outboard motor.

Fueling and Engine Starting Procedures

Steps for refueling the boat and starting the outboard motor.

Electric and Prime Start Model Operations

Specific starting procedures for electric and prime start engine models.

Remote Control Start Procedures

Starting procedures for outboard motors equipped with electric start and remote controls.

Post-Start Checks and Cooling Water

Checks to perform after starting the engine, focusing on cooling water flow.

Engine Warm-Up and Shifting

Procedures for warming up the engine and safely shifting gears.

Gear Shifting Procedures

Detailed instructions on how to shift the outboard motor between gears.

Stopping the Boat and Engine

Procedures for safely stopping the boat and shutting down the engine.

Outboard Motor Trimming

Guidance on adjusting the outboard motor's trim angle for optimal performance.

Trim Angle Adjustment and Boat Trim Effects

Adjusting trim angle and understanding its impact on boat stability and efficiency.

Bow-Up and Bow-Down Trim Effects

Explains the consequences of excessive trim up (bow-up) and trim down (bow-down).

Tilting the Outboard Motor

Procedures for tilting the outboard motor up and down for various situations.

Shallow Water Operation and Tilting Procedures

How to operate in shallow water and tilting procedures for different models.

Cruising in Different Water Conditions

Maintenance advice for operating in salt, muddy, or acidic water.

Maintenance

Transporting and Storing the Outboard Motor

Safe practices for transporting and storing the outboard motor.

Outboard Motor Storage Procedures

Detailed steps for preparing the outboard motor for long-term storage.

Flushing and Cleaning Procedures

Instructions for flushing the cooling system and cleaning the motor's exterior.

Periodic Maintenance Schedule

Overview of scheduled maintenance tasks and their recommended intervals.

Maintenance Chart 1

Table detailing initial and periodic maintenance checks and their locations.

Maintenance Chart 2

Table detailing additional periodic maintenance checks and their locations.

Greasing Points and Procedures

Identifies lubrication points and describes the greasing procedure.

Spark Plug Cleaning and Adjustment

Instructions for inspecting, cleaning, and adjusting spark plugs.

Inspecting Idle Speed

Guide on how to check and adjust the engine's idle speed.

Changing Engine Oil

Step-by-step instructions for changing the engine oil.

Wiring Inspection and Propeller Check

Checking electrical connections and inspecting the propeller for damage.

Propeller Removal and Installation

Detailed procedures for removing and installing the propeller.

Changing Gear Oil

Step-by-step instructions for changing the gear oil.

Fuel Tank Cleaning and Anode Inspection

Procedures for cleaning the fuel tank and inspecting sacrificial anodes.

Checking the Battery (Electric Start Models)

How to check the battery's condition and connections for electric start models.

Connecting and Disconnecting the Battery

Safe procedures for connecting and disconnecting the boat battery.

Trouble Recovery

General Troubleshooting Guide

Basic checks and possible remedies for common fuel, compression, and ignition issues.

Security System and Starter Issues

Troubleshooting steps for the Yamaha Security System and starter motor problems.

Engine Idling and Power Loss Troubleshooting

Resolving issues related to irregular engine idling, stalling, and power loss.

Engine Power Loss and Vibration Troubleshooting

Troubleshooting engine power loss and excessive vibration.

Engine Vibration and Troubleshooting Common Issues

Diagnosing engine vibration and other common operational problems.

Emergency Actions and Fuse Replacement

Procedures for emergency situations and replacing blown fuses.

Trim/Tilt and Water Separator Alert Troubleshooting

Resolving issues with the power trim/tilt system and water separator alert indicator.

Starter and Engine Start Troubleshooting

Troubleshooting steps for when the starter motor or engine fails to start.

Emergency Starting Engine Procedure

Manual procedure for starting the engine in emergencies using a starter rope.

Submerged Motor Treatment

Immediate actions required if the outboard motor becomes submerged.

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