SP00D00490 2020-01-08| Robert Bosch GmbH
Maintenance | ACS 763/863 | 73 en
7. Maintenance
! Do not use abrasive detergents, solvents (petrol,
diesel, etc.) and rough workshop rags to clean the
station. Clean only with a soft cloth and a neutral
detergent.
i In case of refrigerant leaks during normal use of the
machine and during installation, maintenance or
repair of the machine, no refund will be made by the
manufacturer.
CAUTION: disconnect the power supply
before any maintenance operation.
7.1 Maintenance program
WARNING: to prevent accidents, only
qualified personnel must perform
inspections and repairs on the station. Read
and follow the instructions and warnings in
this manual. Wear protective clothing that
include safety glasses and gloves.
Maintenance operation Recommended interval
Filter replacement The filter must be replaced after
150 kg (331 lb) of refrigerant
has been filtered. See Filter
Maintenance in the Maintenance
section of this manual.
Vacuum pump oil change When the filter is replaced or every
100 hours. See vacuum pump oil
change in the Maintenance section
of this manual.
Checking the correct
operation of wheels and
rollers
Every month.
Checking the internal
scale calibration
Every month. See Checking the
calibration in the Maintenance
section of this manual. Every year,
all scales must be calibrated by an
authorized Bosch service center.
Setting to zero of PAG
and POE oil injection, oil
drain and UV dye scales
Whenever necessary. See Scale
Reset in the Maintenance section of
this manual.
Leak check Automatic every 10 days. See Leak
Check in the Maintenance section of
this manual
Cleaning the air suction
panels
Every month. Use a clean cloth.
Cleaning the panel and
control panel
Every month. Use a clean cloth.
Inspection of the
integrity of the power
cable and hoses
Everyday.
Lubrication of wheel
bearings and inspection
of brake components
Every month.
Inspection of solenoid
valves
Every year - performed by an
authorized Bosch service center.
Maintenance operation Recommended interval
Internal refrigerant
identifier filter check
(only for ACS 863)
Everyday.
Filter change and internal
refrigerant identifier
pick-up hose (only for
ACS 863)
Every six months or whenever it
is dirty and/or clogged. Replace
the pick-up hose every the filter is
replaced. See internal refrigerant
identifier maintenance in the
Maintenance section of this manual.
7.2 Spare parts
CAUTION: to prevent accidents, for repairs
use only the components included in
the spare parts list as these have been
carefully tested and selected by Bosch.
Replacement component Code
Calibration weight SP01100095
Filter SP01100355
Oil drain bottle SP00101727
PAG oil injection bottle SP00101414
POE oil injection bottle SP00101412
UV dye bottle SP00101418
Printer paper (5 rolls) SP00100087
Low pressure service connection SP01100525
High pressure service connection SP01100524
Low pressure service connection
(only for ACS 863-OE)
SP01100506
High pressure service connection
(only for ACS 863-OE)
SP01100507
Service hose (low pressure, blue) SP00101644
Service hose (high pressure, red) SP00101643
Tank Adapter (1234 <22 HW) + Gaskets SP01100352
Tank Adapter (1234 DNT) + Gaskets SP01100353
Tank Adapter (1234> 22 HW) + Gaskets SP01100354
Vacuum pump oil (600 ml) SP00100086
Refrigerant identifier filter
(only for ACS 863)
SP00101646
Refrigerant identifier pick-up hose
(only for ACS 863)
SP00101645
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