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D35S-5
Doosan D35S-5 Service Manual
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D439E Servi
ce Manu
a
l
2. Eng
ine Mechanical
System (D439E)
98
Exha
ust Manif
o
ld
Com
ponent
s
1. Cy
lin
der
hea
d ass
em
bly
2. Exh
aus
t ma
nifol
d gask
et
3. Exh
aus
t ma
nifol
d ass
embly
4. P
lain w
as
her
5. D
ista
nc
e piec
e
6. Ex
ha
ust
ma
nifol
d se
lf l
ock
flan
ge
nut (
M
10 x
1.25)
Tight
ening Torque :
Nm
(kgf
.m, lb-
ft)
99
101
Table of Contents
Default Chapter
5
Table of Contents
5
General
9
General Precautions for Servicing
13
General
18
Specification
22
Tightening Torque
26
Special Tool
30
Diagnosis
32
Adjustment
34
Timing System
35
Removal
37
Inspection
41
Replacement
44
Installation
45
Cylinder Head Assembly
51
Removal
53
Disassembly
56
Inspection
57
Replacement
61
Reassembly
63
Installation
65
Crankcase
67
Removal
68
Installation
69
Cylinder Block Assembly
71
Removal
73
Disassembly
76
Inspection
77
Reassembly
83
Installation
84
Intake and Exhaust System
88
Troubleshooting
89
Turbocharger
91
Removal
93
Inspection
94
Installation
95
Intake Manifold
97
Removal
98
Installation
99
Exhaust Manifold
100
Removal
101
Installation
102
Lubrication System
103
Specification
107
Troubleshooting
109
Adjustment
111
Oil Pump
113
Disassembly
115
Oil Cooler
116
Disassembly
117
Reassembly
118
Cooling System
119
Specification
120
Trouble Shooting
122
Water Pump
124
Removal
125
Inspection
126
Installation
127
General
128
Service Standards
130
Troubleshooting
131
Charging System
133
Adjustment
134
Alternator
138
Disassembly
139
Inspection
141
Reassembly
142
Starting System
143
Inspection
144
Preheating System
146
General
147
Sealant
148
Engine Control
150
Fuel Tank and Fuel Line
151
Troubleshooting Procedure
152
Troubleshooting Procedure
156
Engine Control System-Electronic
169
Engine Control Unit (ECU)
172
ECU Circuit Diagram
177
Removal
179
Inspection
180
Intake Air Temperature Sensor
186
Intake Air Pressure Sensor
187
Coolant Temperature Sensor
188
Installation
189
Camshaft Position Sensor
190
Crankshaft Position Sensor
191
Rail Pressure Sensor
192
Supply Control Valve
193
Fuel Delivery System-Electronic
194
Fuel Filter
195
Injector
196
Cleaning
197
Replacement
198
Injector Replacement
199
Installation
200
Common Rail Assembly
201
Injection Pump-Electronic
202
Check before Use
205
Safety Warning and Caution before Use
206
Hardware
210
Introduction of Components
213
Basic Usage of G-Scan
214
Power ON/OFF
217
Description for Main Components of H/W
219
Description for Layout of S/W Screen
224
Connecting the DLC Cable
228
Self Test Adapter
231
Configuration
232
User Information
240
Version
243
Self Test
245
STEP-B Test
249
Vehicle Communication Function
252
Fault Code Searching
259
DTC Analysis
262
Data Analysis
270
Actuation Test
282
Vehicle S/W Management
284
ECU Upgrade
288
Carb Obd-II
301
Flight Record
307
PC Utility
327
How to Use PC Utility
336
Appendix
354
O/S Update
358
Other manuals for Doosan D35S-5
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Operation & Maintenance Manual
350 pages
4
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Doosan D35S-5 Specifications
General
Brand
Doosan
Model
D35S-5
Category
Engine
Language
English
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