ESAB Versotrac EWT 1000 User Manual

TABLE OF CONTENTS
0463 613 101 © ESAB AB 2020
1
SAFETY
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5
1.1 Meaning of symbols
...............................................................................
5
1.2 Safety precautions
.................................................................................
5
2
INTRODUCTION
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9
2.1 Welding method
......................................................................................
9
2.1.1 Definitions............................................................................................. 9
2.1.2 Submerged Arc Welding (SAW) ........................................................... 9
2.1.3 GMAW (MIG/MAG) welding ................................................................. 9
2.2 Horizontal welding
..................................................................................
9
2.3 Stability
....................................................................................................
10
3
TECHNICAL DATA
......................................................................................
11
3.1 EWT1000 welding tractor
......................................................................
11
3.2 EAC10 control unit
................................................................................
12
3.3 Welding head EWH600/EWH1000
.......................................................
12
4
INSTALLATION
............................................................................................
14
4.1 General
....................................................................................................
14
4.2 Lifting instructions
.................................................................................
14
4.3 Main components
...................................................................................
15
4.3.1 Welding cables ..................................................................................... 15
4.4 Assembly
................................................................................................
15
4.4.1 Bobbin holder ....................................................................................... 16
4.4.2 Adjusting the brake hub........................................................................ 16
4.5 Connections
............................................................................................
17
4.5.1 Connecting to a digital power source ................................................... 18
4.5.2 Connecting to a compatible DC analog power source ......................... 19
5
OPERATION
................................................................................................
21
5.1 General
....................................................................................................
21
5.2 Transportation
........................................................................................
21
5.3 The clutch
................................................................................................
23
5.4 Loading the welding wire
.......................................................................
23
5.5 Changing the feed roller
........................................................................
24
5.5.1 Single wire............................................................................................ 24
5.5.1.1 Knurled rollers for flux-cored wire...................................................... 24
5.6 Refilling with flux powder
......................................................................
24
5.7 Changing to three wheeler module
.......................................................
25
5.8 EAC10 control panel
.............................................................................
26
5.8.1 Keys and knobs.................................................................................... 26
5.8.2 Initial configuration ............................................................................... 27
5.8.3 Startup.................................................................................................. 28
5.8.4 Measured screen.................................................................................. 28
5.8.5 Set screen, digital power source .......................................................... 29

ESAB Versotrac EWT 1000 Specifications

General

Brand	ESAB
Model	Versotrac EWT 1000
Category	Welding System
Language	English