9-9
HRN216 IGNITION COIL/FLYWHEEL
FLYWHEEL REMOVAL
REMOVAL
1. Remove the top cover and fan cover (P. 7 - 3
).
2. Remove the ignition coil (P. 9 - 2
).
3. PKA/VKA/VLA types only:
Pull the flywheel brake lever and secure the lever to the
handlebar with a strap or equivalent material. This allows
the flywheel and crankshaft to turn.
4. Holding the flywheel with the flywheel holder special tool
or a commercially available strap wrench, remove the
14 mm special nut.
TOOLS:
FLYWHEEL HOLDER 07APB-Z28A101
Inserting a rod or screwdriver in the fan blades can
damage the blades or the aluminum casting projections.
5. Position a commercially available 6-inch flywheel puller
on the flywheel with one of the puller jaws under the
magnets (at the PULLER marks).
Set a shop towel or equivalent cloth between the
flywheel and puller.
Tighten the flywheel puller and then tap the end of the
puller with a heavy brass hammer to remove the
flywheel.
Do not use an impact wrench when removing the
flywheel. The flywheel may break if too much force is
applied.
SPECIAL
NUT,
14 mm
FLYWHEEL
HOLDER
SHOP TOWEL
FLYWHEEL
PULLER, OTC-1035
(commercially
available)
BRASS HAMMER
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