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Kohler Command Pro ECV860 User Manual

Kohler Command Pro ECV860
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4719 690 01 Rev. -- KohlerEngines.com
EFI SYSTEM
Code 1693
Component: Tach Output (ECU)
Fault: Tach Circuit Low
Condition: Tachometer output circuit short to ground.
Conclusion: Bad Tach Wire (grounded).
GCU circuit short to ground.
Code 1694
Component: Tach Output (ECU)
Fault: Tach Circuit High
Condition: Tachometer output circuit short to battery.
Conclusion: ECU or GCU circuit error.
Code 61
Component: End of Code Transmission
Troubleshooting Flow Chart
Following a ow chart provides an alternative method
of troubleshooting EFI system. Chart will enable you
to review entire system in about 10-15 minutes. Using
chart, accompanying diagnostic aids (listed chart), and
any signaled fault codes, you should be able to quickly
locate any problems within system.
Flow Chart Diagnostic Aids
Diagnostic Aid #1 SYSTEM POWER
(MIL does not illuminate when key is turned ON)
NOTE: MIL is installed by vehicle OEM. Twelve volt
supply to bulb will be part of vehicle wire
harness. Kohler key switch model will have MIL
on engine with 12V supply to bulb.
Conclusion
Battery
Main system fuse
MIL light bulb burned out
MIL electrical circuit problem
Pin circuits Grey 3.
Ignition switch
Permanent ECU power circuit problem
Pin circuit Black 18.
Switched ECU power circuit problem
Pin circuit Black 15.
ECU grounds
ECU
Diagnostic Aid #2 FAULT CODES
Refer to Diagnostic Fault Code Summary.
Diagnostic Aid #3 RUN/ON
(MIL remains ON while engine is running)*
Condition
NOTE: Either incandescent or LED type bulbs can be
used for MIL as long as they do not draw more
than 0.1 amps. Bulb needs to be rated at 1.4
Watts or less, or needs to have a total resistance
of 140 Ω or more. LEDs typically draw less than
0.03 amps.
*All current fault codes will turn on MIL when engine is
running.
Diagnostic Aid #4 CRANKSHAFT POSITION SENSOR
(MIL does not turn off during cranking)
Condition
Crankshaft position sensor
Crankshaft position sensor circuit problem, pin circuits
Black 4 and Black 13.
Crankshaft position sensor/toothed wheel air gap
Toothed wheel
Flywheel key sheared
ECU
Diagnostic Aid #5 FUEL PUMP
(fuel pump not turning on)
Condition
Inspect fuse(s)
Fuel pump circuit problem, pin circuits Black 9 and
Grey 17.
Fuel pump module
Diagnostic Aid #6 IGNITION SYSTEM
(no spark)
Condition
Spark plug
Plug wire
Coil
Coil circuit(s), pin circuits Grey 10 and Black 1.
ECU grounds
ECU
Vehicle safety interlocks, ground signal on safety wire.
Diagnostic Aid #7 FUEL SYSTEM ELECTRICAL
(no fuel delivery)
Condition
No fuel
Air in high pressure fuel line
Fuel valve shut OFF
Fuel lter/line plugged
Injector circuit(s), pin circuits Black 5 and Black 6
Injector
ECU grounds
ECU
Lift pump not working
Diagnostic Aid #8 FUEL SYSTEM
(fuel pressure)
Low Fuel Pressure-Condition
No fuel
Fuel lter(s) plugged
Fuel supply line plugged
Lift fuel pump - insuf cient fuel supply
Fuel pump (lift or module) - internally plugged
Pressure regulator not functioning properly inside fuel
pump module.
Diagnostic Aid #9 BASIC ENGINE
(cranks but will not run)
Condition
Refer to basic engine troubleshooting charts within
Troubleshooting.

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Kohler Command Pro ECV860 Specifications

General IconGeneral
BrandKohler
ModelCommand Pro ECV860
CategoryEngine
LanguageEnglish

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