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Section 6 Decision-Makerr 3000 ControllerTP-6356 4/12
6.5 Controller Service
Replacement Kit GM75376
Adapted from Installation Instruction TT-1545.
6.5.1 Introduction
The controller service replacement kit is available to
replace a non-functional controller. Use the following
procedure to install the replacement controller. See
Figure 6-3 for typical controller identification. For
features and operation of the controller, see the
operation manual in the literature kit.
1. Mini USB connection
GM65741-
1
Figure 6-3 Decision-Makerr 3000 Controller
Note: Do not use this controller replacement installation
instruction for upgrading software.
When replacing the controller, the following data must
be resident for the controller to function. Controller
service replacement kits do not include the three files
installed at the factory. The service technician must
install the three files into the replacement controller.
D Application program contains the software that
controls system operation. The application file was
preprogrammed in the original controller at the
factory.
D Personality profile is specific to the engine and
alternator and was preprogrammed in the original
controller at the factory.
A backup disk of the personality profile
and
application program
is supplied with the literature
packet shipped with the generator set. Typically, the
distributor stores this disk for possible future use such
as controller replacement or other circumstances
requiring a backup.
Note: If the personality disk is NOT available, request
a replacement from the manufacturer using the
generator set serial number or order number.
D User parameters unique to an installation include
timer values, setpoints, generator set data such as
voltage and input/output selections. These
parameters are typically set up for or by the installer at
the time of installation. User parameters are typically
recorded on the personality profile disk, a separate
backup disk/drive, or written in the Programmer-
Defined Settings appendix in the controller operation
manual. A copy of the Programmer-Defined Settings
form is included at the end of this document.
Note: If the user parameters are included on the
personality disk, the disk label should indicate
Site Program—Yes.
Read the entire installation procedure and compare the
kit parts with the parts list in this publication before
beginning installation. Perform the steps in the order
shown.
Always observe applicable local and national electrical
codes.
Note: The following service kit procedure changes only
the controller. If the generator set requires
voltage reconnection and/or frequency
adjustment, see the controller operation manual.
6.5.2 Installation Requirements
The following items are necessary PC requirements for
installing the controller service replacement kits.
D SiteTecht Software Version 2.0 or higher from
KOHLERnet using the TechTools button to download
on your PC hard drive or disk if not already installed on
your PC.
D TP-6701 SiteTecht Software Operation Manual
available from KOHLERnet using the TechTools
button.
D USB Cable with male USB-A and mini-B connectors.
See TP-6701.
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