Kohler Decision-Maker 550 User Manual

99
Section 6 Decision-Makerr 3000 ControllerTP-6356 4/12
D Remote Emergency Stop Switch connections.
D P1 (24-Pin) Connector for engine/generator
wiring harness.
D P2 (6-Pin) Connector for AC current.
D (4) Push-on Terminal Connectors for
V7/V8/V9/V0 for generator set output voltage
connection.
D P21 (6-Pin) Connector for RS-485 connection of
optional RSA.
D P22 (3-Pin) Connector for engine ECM. Alternate
CAN connection.
D P23 (8-Pin) Connector (RJ45) for optional
input/output (I/O) module circuit board.
D P30 Jumper selection is set based on alternator
type—Wound Field (300 kW and larger) or
Fast-Response (less than 350 kW).
D TB1 (6-Position) Terminal Block for analog and
digital inputs.
D TB2 (4 -Position) Terminal Block for K1 relay
outputs.
D TB3 (6-Position) Terminal Block for E-stop,
remote start contacts, and aux. input connections.
D Any other external leads to the controller
4. Reconnect the electrical connections and install
the replacement controller.
a. Reconnect all of the electrical connections
disconnected in step c. Refer to Figure 6-4 and
Figure 6-5.
b. Align the controller panel with the mounting
holes and install four screws.
c. Replace the junction box panels if previously
removed.
5. Restore power to the generator set.
a. Reconnect the generator set engine starting
battery, negative (--) lead last.
b. Reconnect power to the battery charger, if
equipped.
6. Set the device profile.
a. Connect the PC to the Decision-Makerr 3000
controller using a USB cable. See Figure 5-3
for the location of the USB connection port.
b. Insert the personality profile backup disk/drive
and load the data. Refer to the Tech
Tools—Software and the SiteTecht Software
Operation Manual for details.
c. Choose one of the following methods to load
the user parameters.
D Backup disk/drive. Use a PC with SiteTecht
software to load the data from the user parameter
backup disk/drive.
D Paper form. Use a PC to enter the user parameter
data from the filled-out Decision-Maker r 3000
Controller Operation Manual appendix, the
Appendix A--Programmer-Defined Settings form
located at the end of this document, or other similar
form.
d. Create a new user parameter data backup
disk/drive if any changes are made using
SiteTecht software. Refer to the SiteTecht
Software Operation Manual for details.
e. Disconnect the USB cable.
f. The generator set system is now ready to
function.
g. Press the generator set master control AUTO
button for startup by remote transfer switch or
remote start/stop switch.
6.5.4 Programmer-Defined Settings
Use the table below to record programmer-defined
settings during the generator set controller setup and
calibration. The controller default settings and ranges
provide guidelines. The table contains all faults with
ranges and time delays including items that do not have
adjustments. Some notices give the programmer a
choice to make them active. Not adjustable
programmer-defined settings result when the controller
logic does not allow changes or the values are engine
limited.
SiteTecht software is required for programming the
Decision-Makerr 3000 controller. Contact your local
distributor/dealer for assistance.
Note: Inhibit time delay is the time delay period after
crank disconnect.
Note: The engine ECM may limit the crank cycle even if
the controller is set to a longer time period.

Kohler Decision-Maker 550 Specifications

General

Brand	Kohler
Model	Decision-Maker 550
Category	Portable Generator
Language	English