10 SERVICE SCHEDULE 38
10.1 Service schedule
Every 30 operating hours/after every race
Every 15 operating hours
Once after 1 operating hour
Read out the fault memory using the KTM diagnostics tool. ○ ● ●
Check that the electrical equipment is functioning properly. ○ ● ●
Check and charge the battery. ● ●
Check the front brake linings. ( p. 80) ● ●
Check the rear brake linings. ( p. 84) ● ●
Check the brake discs. ( p. 79) ● ●
Check the brake lines for damage and leakage. ● ●
Check the rear brake fluid level. ( p. 83) ● ●
Check the free travel of the foot brake lever. ( p. 82) ● ●
Check the frame and swingarm. ● ●
Check the swingarm bearing. ●
Check the heim joints at the top and bottom of the shock absorber. ● ●
Check the tire condition. ( p. 89) ○ ● ●
Check the tire air pressure. ( p. 90) ○ ● ●
Check the wheel bearing for play. ● ●
Check the wheel hubs. ● ●
Check the rim run-out. ○ ● ●
Check the spoke tension. ( p. 90) ○ ● ●
Check the chain, rear sprocket, engine sprocket and chain guide. ( p. 73) ● ●
Check the chain tension. ( p. 71) ○ ● ●
Grease all moving parts (e.g., side stand, hand lever, chain, ...) and check for smooth operation. ● ●
Check/correct the fluid level of the hydraulic clutch. ( p. 76) ● ●
Check the brake fluid level of the front brake. ( p. 79) ● ●
Check the free travel of the hand brake lever. ( p. 78) ● ●
Check the steering head bearing play. ( p. 59) ○ ● ●
Check the valve clearance. ○ ●
Check the clutch. ●
Change the shaft seal rings of the water pump. ●
Change the engine oil and oil filter, clean the oil screen. ( p. 107) ○ ● ●
Check all hoses (e. g., fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing. ○ ● ●
Check the antifreeze and coolant level. ( p. 100) ○ ● ●
Check the cables for damage and routing without sharp bends. ● ●
Check that the cables are undamaged, routed without sharp bends and set correctly. ○ ● ●
Clean the air filter and air filter box. ● ●
Change glass fiber yarn filling in the main silencer. ( p. 66) ●
Check the screws and nuts for tightness. ○ ● ●
Check the headlight setting. ( p. 97) ○ ● ●
Change the fuel screen. ( p. 106) ○ ● ●
Check the fuel pressure. ● ●
Adjust the idle speed. ( p. 104) ○ ● ●
Check that the radiator fan is functioning properly. ○ ● ●
Final check: Check the vehicle for roadworthiness and take a test ride. ○ ● ●
Read out the fault memory using the KTM diagnostics tool after a test ride. ○ ● ●
Make the service entry in the KTM Dealer.net and in the Service and Warranty Booklet. ○ ● ●
○ One-time interval
● Periodic interval
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