12 SERVICE WORK ON THE CHASSIS 57
K00088-11
–
Position the brake caliper. Mount and tighten screws
.
Guideline
Screw, front brake caliper M8 25 Nm
(18.4 lbf ft)
Loctite
®
243™
– Mount the cable binder.
–
Position the brake line, wiring harness, and clamp. Mount and tighten screws
.
Finishing work
– Mount the handlebar cushion.
– Install the front fender. ( p. 61)
– Install the front wheel. ( p. 87)
– Refit the headlight mask with the headlight. ( p. 96)
– Check that the wiring harness, throttle cables and brake and clutch lines can move
freely and are routed correctly.
– Check the steering head bearing play. ( p. 59)
– Remove the motorcycle from the lift stand. ( p. 49)
– Check the headlight setting. ( p. 97)
12.12 Installing the lower triple clamp (XCF‑W)
B01605-10
Main work
– Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 126)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the upper steering head seal
is correctly positioned.
–
Slide on protective ring
and O-ring
.
K00140-10
– Position the upper triple clamp with the handlebar.
–
Mount screw
but do not tighten yet.
– Position the clutch line, wiring harness, and voltage regulator. Mount and tighten
screws
.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
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