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KTM
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85 SX 2022
KTM 85 SX 2022 User Manual
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CONTROL
S
6
19
6.13
Service
hour
counter
V00819-10
The
service
hour
counter
1
is
attached
below
the
seat.
It
shows
the
total
number
of
service
hours
of
the
engine.
The
service
hour
counter
begins
counting
when
the
engine
is
started
and
stops
when
the
engine
is
switched
off.
Info
The
value
indicated
by
the
service
hour
counter
cannot
be
cleared
or
adjusted.
20
22
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Engine Number
15
Fork Part Number
15
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Stop Button
17
Opening the Fuel Tank Filler Cap
18
Closing the Fuel Tank Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter Lever
20
Foot Brake Lever
20
Plug-In Stand
20
Service Hour Counter
21
Preparing for Use
22
Advice on Preparing for First Use
22
Running in the Engine
24
Preparing the Vehicle for Difficult Operating Conditions
24
Preparing the Vehicle for Riding on Dry Sand
24
Preparing the Vehicle for Riding on Wet Sand
26
Preparing Vehicle for Rides on Wet and Muddy Circuits
27
Preparing Vehicle for High Temperatures or Slow Riding
27
Preparing the Vehicle for Low Temperatures or Snow
28
Riding Instructions 8
29
Checks and Maintenance Measures When Preparing for Use
29
Starting the Vehicle
29
Starting off
30
Shift, Ride
30
Braking
31
Stopping, Parking
31
Transporting
32
Refueling
32
Service Schedule
34
Additional Information
34
Required Work
34
Recommended Work
35
10 Tuning the Chassis
36
Checking the Basic Chassis Setting with Rider's Weight
36
Air Suspension XACT 5543
36
Compression Damping of the Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring the Dimension of the Rear Wheel Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
41
Checking the Basic Setting of the Fork
42
Adjusting the Fork Air Pressure
42
Adjusting the Compression Damping of the Fork
44
Adjusting the Rebound Damping of the Fork
44
Handlebar Position
45
Adjusting the Handlebar Position
45
Service Work on the Chassis 11
47
Raising the Motorcycle with a Lift Stand
47
Removing the Motorcycle from the Lift Stand
47
Bleeding the Fork Legs
47
Cleaning the Dust Boots of the Fork Legs
48
Removing the Fork Legs
48
Installing the Fork Legs
49
Removing the Fork Protector
50
Installing the Fork Protector
50
Removing the Lower Triple Clamp
51
Installing the Lower Triple Clamp
52
Checking the Steering Head Bearing Play
54
Adjusting the Steering Head Bearing Play
55
Greasing the Steering Head Bearing
56
Removing the Start Number Plate
56
Installing the Start Number Plate
56
Removing Front Fender
57
Installing Front Fender
57
Removing the Shock Absorber
57
Installing the Shock Absorber
58
Removing the Seat
58
Mounting the Seat
58
Removing the Air Filter Box Cover
59
Installing the Air Filter Box Cover
59
Removing the Air Filter
59
Cleaning the Air Filter and Air Filter Box
60
Installing the Air Filter
60
Removing the Main Silencer
61
Installing the Main Silencer
61
Changing the Glass Fiber Yarn Filling of the Main Silencer
61
Removing the Fuel Tank
62
Installing the Fuel Tank
64
Checking for Chain Dirt Accumulation
65
Cleaning the Chain
65
Checking the Chain Tension
66
Adjusting the Chain Tension
67
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
68
Checking the Frame
70
Checking the Link Fork
70
Checking the Throttle Cable Routing
70
Checking the Rubber Grip
71
Adjusting the Basic Position of the Clutch Lever
71
Checking the Fluid Level of the Hydraulic Clutch
72
Correcting the Fluid Level of the Hydraulic Clutch
72
Changing the Hydraulic Clutch Fluid
73
Brake System 12
75
Checking the Free Travel of the Hand Brake Lever
75
Adjusting the Free Travel of the Handbrake Lever
75
Checking the Brake Discs
75
Checking the Front Brake Fluid Level
76
Adding the Front Brake Fluid
77
Checking the Front Brake Linings
78
Changing the Brake Linings of the Front Brake
78
Checking the Free Travel of Foot Brake Lever
81
Adjusting the Basic Position of the Foot Brake Lever
81
Checking the Rear Brake Fluid Level
82
Adding Rear Brake Fluid
82
Checking the Rear Brake Linings
83
Changing the Rear Brake Linings
84
Wheels, Tires 13
87
Removing the Front Wheel
87
Installing the Front Wheel
87
Removing the Rear Wheel
88
Installing the Rear Wheel
89
Checking the Tire Condition
90
Checking Tire Pressure
91
Checking Spoke Tension
92
Cooling System 14
93
Radiator Cover
93
Installing the Radiator Cover
93
Removing the Radiator Cover
95
Checking the Antifreeze and Coolant Level
95
Checking the Coolant Level
96
Draining the Coolant
97
Refilling with Coolant
97
Changing the Coolant
98
15 Tuning the Engine
100
Checking the Play in the Throttle Cable
100
Adjusting the Play in the Throttle Cable
100
Carburetor Tuning
101
Carburetor - Idle Setting
103
Carburetor - Adjusting the Idle Speed
104
Emptying the Carburetor Float Chamber
105
Plug-In Connector of Ignition Timing Map Adjustment
106
Changing the Ignition Timing Map
106
Checking the Basic Position of the Shift Lever
106
Adjusting the Basic Position of the Shift Lever
106
16 Service Work on the Engine
108
Checking the Gear Oil Level
108
Changing the Gear Oil
108
Adding the Gear Oil
109
Cleaning, Care 17
111
Cleaning the Motorcycle
111
Storage 18
113
Preparing for Use after Storage
114
Troubleshooting 19
115
Technical Data 20
117
Engine
117
Engine Tightening Torques
117
Carburetor
119
Basic Carburetor Setting for Sandy Surfaces
119
Carburetor Tuning
119
Capacities
120
Gear Oil
120
Coolant
120
Fuel
120
Chassis
120
Tires
121
Fork
121
Shock Absorber
122
Chassis Tightening Torques
122
Substances 21
125
Auxiliary Substances 22
127
Standards 23
129
24 List of Abbreviations
130
Introduction
136
Purpose of the Booklet
136
Important Note to Parents
136
Other Sources of Information
137
Readiness Guidelines
138
Steps for Safe and Responsible OHM Riding
142
PART 2: Pre-Operating Procedures and Practice
143
Protective Gear and Clothing
143
Mounting/Dismounting
144
Mastering the Controls
145
Learning Activities
148
PART 3: Operating Procedures and Practice
152
Learning Area/Riding Area
152
Getting Used to the Vehicle in Motion
154
Let's Start Riding
157
PART 4: Readiness Checklist
160
Visual Perception/Motor/Development
161
Physical Development
164
Social/Emotional Development
166
Reasoning and Decision-Making Ability
168
Glossary
171
Answers
173
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KTM 85 SX 2022 Specifications
General
Brand
KTM
Model
85 SX 2022
Category
Motorcycle
Language
English
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