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SSV65
Kubota SSV65 User Manual
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MACHINE P
ARTS
DESCRIPTION OF MACHINE P
ARTS
(1)
Bucket
(2)
Tilt cylinder
(3)
Armrest
(4)
Front working light
(5)
Cab (open cab and closed
cab)
(6)
AUX supply port
(7)
Lift arm stopper
[A]
Open cab model
[B]
Closed cab model
(8)
Fuel tank cap
MACHINE P
ARTS
DESCRIPTION OF MACHINE P
ARTS
26
SSV65,SSV75
29
31
Table of Contents
Table of Contents
5
Safe Operation
11
Service of the Machine
27
Dealer Service
27
Warranty Policy
27
Procedure for Scrapping the Machine
28
Technical Data
29
Specification Table
29
Machine Parts
30
Description of Machine Parts
30
Instrument Panel and Switch
32
Instrument Panel
32
Fuel Gauge Indicator
33
Low Fuel Warning Light
33
Coolant Temperature Gauge
33
Checking the Coolant Temperature Gauge
34
Glow Plug Indicator
34
Parking Brake Warning Light
34
Master Warning Light
34
Engine Oil Pressure Indicator
35
Battery Charge Warning Light
35
Hydraulic Oil Temperature Indicator
35
Hour Meter
35
Diesel-Particulate-Filter (DPF) Regeneration Indicator
36
Engine Rev up Indicator
36
Air Cleaner Warning Indicator
36
Switches
37
Starter Switch
38
Parking Brake Switch
38
Hydraulic Unlock Switch
38
Horn Switch
39
Travel Speed Switch
39
Working Light Switch
39
OPC Switch
40
Inhibit Diesel Particulate Filter (DPF) Regeneration Switch
40
Float Switch
40
AUX Port Switch
41
AUX Port Switch [High-Flow Model Only]
41
AUX Port Variable Switch
41
AUX Hold Switch
41
AUX Electrical Control Switch (Option)
42
AUX Electrical Mode Change Switch (Option)
42
Hydraulic Quick Switch (Option)
42
Ride Control (KSR) Switch (Option)
43
Hydraulic Bucket Positioning Switch (Option)
43
Four-Way Flasher / Turn Signal Switch (Option)
43
Pedal and Levers
45
Control Pedals, Levers, and Electrical Outlet
45
Safety Features
46
How to Use the Emergency Exit
46
How to Use the Function of the Armrest
46
How to Use the Opc Function
46
How to Check the Reverse Alarm
47
How to Use the Forced Lift Arms Lowering Device
47
How to Use the Lift Arm Stopper
47
Exhaust Aftertreatment Device
49
Catalyst-Containing Diesel-Particulate-Filter (Dpf) Device
49
Regeneration of Diesel-Particulate-Filter (Dpf)
49
Air Conditioner
51
Adjusting the Air Flow of the Air Conditioner
51
Air Control Vent
51
How to Use the Control Panel
52
Operating the Control Panel
53
Operation
54
Cab Type Machine
54
Interior Lamp
54
How to Use the Wiper/Washer Switch [Closed Cab Model]
54
Opening and Closing the Cab Door [Closed Cab Model]
54
Opening and Closing the Side Cab Window [Closed Cab Model]
56
Operation of the Engine
56
Starting the Engine
57
Checking the Machine after Starting the Engine
58
Starting the Engine under Cold Conditions
58
Stopping the Engine
58
Starting the Engine with an Auxiliary Battery
58
Operation of the Machine
59
Running-In of the Machine
59
Start of the Machine
59
Adjusting the Operator's Seat
60
How to Use the Seat Belt
60
How to Use the Armrest
61
Driving
61
Traveling Forward and Backward
61
Turning the Machine
62
How to Use Pivot Turn
62
How to Use Spin Turn
63
Operating the Lift Arms
63
Operating the Bucket
64
Auxiliary Hydraulic
65
How to Use the Auxiliary Hydraulic Control
65
Operating the Auxiliary Hydraulic Control
65
Operating the Attachment Control Device (Option)
66
Quick-Hitch
68
How to Use the Mechanical Quick-Hitch
68
How to Use the Hydraulic Quick-Hitch
70
Machine Precaution
72
Important Information on Machine Operation
72
Caution While Traveling
72
Precaution When Traveling in High Speed
72
Precautions for Use of Machine Near Water
72
Precautions When Traveling on Inclines
72
Parking on an Incline
73
Prohibited Actions for the Machine
73
Lifting
74
Lifting the Machine
74
Transporting
75
Loading the Machine on Atransport Vehicle
75
Towing an Operable Machine
76
Towing an Inoperable Machine
77
Maintenance
78
Maintenance Intervals
78
Opening and Closing of Components
80
Opening and Closing the Rear Door
80
Opening the Rear Upper Cover
81
The Radiator, Oil Cooler and Fuel Cooler
81
Where to Keep the Operator's Manual
82
Utility Box
82
Jacking up the Machine
82
Tilting up the Cab
82
Discharging Mud from Operator Cab and Main Frame
84
Discharging Mud from the Operator CAB
84
Discharging Mud from the Main Frame
84
Daily Checks
85
Daily Check Items before Starting the Machine
85
Checking the Coolant Level
85
Checking the Fuel Level
86
Checking the Engine Oil Level
86
Checking the Hydraulic Oil Level
87
Lubrication Points of the Machine
87
Checking the Radiator, the Oil Cooler and the Fuel Cooler
88
Checking and Cleaning the Engine and the Electrical Wiring
88
Precautions for Checking the V-Belt
88
Precautions for Washing Whole Machine
89
Checking the Machine Side and Rear Grills
89
Draining the Water Separator
89
Cleaning the Water Separator
89
Checking the Evacuator Valve
90
Checking the Air Cleaner Warning Indicator
90
Checking the DPF (Diesel-Particulate-Filter) Muffler
90
Checking the Washer Liquid [Closed Cab Model]
91
Checking the Battery Condition
91
Checking the Air-Conditioner Condenser
92
Cleaning the Fuel Tank Cap
92
Checking the Tire Pressure
93
Checking the Wheel Nuts
93
Every 50 Service Hours
93
Draining the Water from the Fuel Tank
93
Checking the Air Cleaner Element
94
Cleaning the Air Cleaner Element
94
Cleaning the Evacuator Valve
95
Cleaning the Fresh Air Filter
95
Cleaning the Recirculation Air Filter
96
Every 250 Service Hours
97
Checking the Radiator Hoses and the Clamps
97
Checking the Fuel Line and the Intake Air Line
97
Checking and Adjusting the V-Belt Tension
97
Checking and Adjusting the Air-Conditioner Belt Tension [Closed Cab Model]
98
Cleaning Inside of the Main Frame
98
Checking the Drive Chain
98
Adjusting the Drive Chain Tension
99
Replacing the Air Cleaner Element
99
Changing the Engine Oil
100
Replacing the Engine Oil Filter Cartridge
100
Every 500 Service Hours
101
Replacing the Water Separator Filter Element
101
Replacing the Fuel Filter Cartridge
101
Changing the Chain Case Oil
102
Changing the Return Filter
102
Replacing the Breather Filter
103
Replacing the Hydraulic Oil Filter
103
Checking the Air-Conditioner Drain
103
Every 1000 Service Hours
103
Changing the Hydraulic Oil Including the Suction Filter in the Hydraulic Tank and the Return Filter
103
Hydraulic Oil Check with the Hydraulic Hammers
104
Adjusting the Engine Valve Clearance
105
Every 1500 Service Hours
105
Checking the Injector Tip
105
Replacing the Oil Separator Element
105
Checking the EGR Cooler
105
Checking the PCV (Positive Crankcase Ventilation) Valve
105
Every 2000 Service Hours
105
Checking the Alternator and the Starter Motor
105
Every 3000 Service Hours
105
Checking the EGR System
105
Cleaning the Diesel-Particulate-Filter (DPF)
106
Annual Servicing
106
Checking the Air-Conditioner Pipes and Hoses
106
Checking the Exhaust Manifold for Cracks, Gas Leakage, and Mounting Screw
106
Checking the Intake Air Line for Air Leaks
106
Checking the Boost Sensor and the AFS (Air-Flow-Sensor)
106
Checking the Condition of the Diesel-Particulate-Filter (DPF) Muffler
106
Checking the Diesel-Particulate-Filter (DPF) Differential Pressure Sensor and Piping for Gas Leak
106
Checking the Diesel-Particulate-Filter (DPF) Exhaust Gas Temperature Sensor
106
Checking the EGR Piping for Gas Leak
106
Replacing the Fuel Hose
108
Replacing the Intake Air Line
108
Replacing the Radiator Hoses
108
Replacing the Air-Conditioner Pipes and Hoses
108
Replacing the Closed Breather Related Rubber Piping
109
Replacing the Diesel-Particulate-Filter (DPF) Differential Pressure Sensor Rubber Piping (Front and Back)
109
Replacing the Suction Pipe Downstream the AFS (Air-Flow-Sensor)
109
Replacing the Boost Sensor Pressure Rubber Piping
109
Replacing the EGR Cooler Hose
109
Servicing as Required
109
Checking the Amount of Refrigerant Gas
109
Draining the Water Separator in Case Warning against Water of the Fuel Filter
109
Purging of the Fuel System
109
Cleaning the Plastic Parts and Synthetic Leather
110
Service for Tires
110
Precautions for Handling the Tires
110
Checking the Tire Pressure
110
Changing the Tires
110
Mounting the Tires
111
Fuse
112
Fuses
112
Replacing the Fuse
112
Fuse Capacities and Circuits
112
Electrical Outlet
113
Slow Blow Fuse
113
Replacing the Bolted Slow Blow Fuse
113
Troubleshooting
115
Troubleshooting of the Engine and Other Systems
115
List of the Error Code Numbers
117
Cold Weather
123
Preparation for Operation of the Machine in Cold Weather
123
Storing the Machine after Completion of Work in Cold Weather
123
Long Storage
124
Storing the Machine for Alonger Period of Time
124
Operating the Machine after Storing for a Long Period of Time
124
Periodic Replacement of Important Component Parts
124
Recommended Oils
126
Recommended Oils, Greases, and Fuels
126
Biodiesel Fuel (Bdf)
128
Appendices
129
Main Dimensions of the Machine
129
Index
131
4
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Kubota SSV65 Specifications
General
Brand
Kubota
Model
SSV65
Category
Utility Vehicle
Language
English
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