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Lennox HP21 User Manual

Lennox HP21
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Page 30
FIGURE 28
1
2
3
4
5
C−SINGLE-PHASE STARTING SEQUENCE
1− Line voltage feeds through L1 and L2 to energize outdoor transformer
T19 and outdoor unit. Crankcase heater is energized through relay K1
auxiliary contacts.
2− Transformer T19 provides 24VAC to TSC and contactors K1 and K69.
3− The indoor transformer supplies 24VAC to the indoor unit and the in-
door thermostat. Indoor transformer also provides 24VAC power to
defrost control CMC1, reversing valve L1, speed control thermostat
S55, service light thermostat S54 and ambient thermistor RT3 in out-
door unit.
4− On power-up, 24VAC is fed through JP44-1 and JP44-7 to the TSC.
The TSC begins a 10 second power-up delay.
5− The TSC begins a 5 minute delay during which the outdoor unit is not
operational. After the 5 minute delay, the TSC waits in OFF" mode for
1st stage or 2nd stage demand.

Table of Contents

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Lennox HP21 Specifications

General IconGeneral
BrandLennox
ModelHP21
CategoryHeat Pump
LanguageEnglish

Summary

SPECIFICATIONS

ELECTRICAL DATA

Presents detailed electrical specifications for various HP21 models.

I-APPLICATION

II-UNIT COMPONENTS

A-Control Transformer T19

Details the function of the control transformer in supplying 24VAC to unit controls.

B-Contactors K1 and K69

Explains the role of contactors K1 and K69 in energizing the compressor.

C-Defrost Relay K4

Describes the defrost relay's function in controlling defrost cycles.

D-Hard Start Relay K31 (single-phase only)

Explains the hard start relay's role in the compressor starting circuit.

E-Terminal Strip TB15

Details the low voltage terminal strip for thermostat wiring connections.

F-Compressor B1

Refers to compressor specifications and terminal box details.

G-Outdoor Fan Motor B4

Provides specifications for outdoor fans used in HP21 units.

H-High Pressure Limit S4

Describes the high pressure limit switch that interrupts unit operation.

I-Crankcase Thermostat S40

Explains the crankcase thermostat's role in monitoring compressor temperature.

J-Service Light Thermostat S54

Details the service light thermostat mounted on the compressor discharge line.

K-Start Capacitor C7

Explains the start capacitor's function in single-phase compressor startup.

L-Bleed Resistor R21

Describes the bleed resistor's purpose in discharging the start capacitor.

M-Run Capacitor C5

Details the run capacitor's role in maximizing motor efficiency.

N-Fan Capacitor C1

Explains the fan capacitor's requirement for single-phase PSC outdoor fan motors.

O-Dual Capacitor C12

Describes the dual capacitor used in late model single-phase units for motor efficiency.

P- Two-Speed Controls

Introduces two-speed controls, ESD precautions, and TSC-2.

III-REFRIGERANT SYSTEM

A-Field Piping

Details liquid and vapor line requirements for field refrigerant piping.

B-Unit Circuitry

Describes the conventional heat pump circuitry with check and expansion valves.

C-Reversing Valve

Explains the function of the reversing valve in directing refrigerant flow.

D-Strainer

Details the liquid line strainer's role in protecting the expansion valve.

E-Filter/Drier

Details the filter/drier's location and function in the system.

F-Expansion Valve

Explains the externally equalized thermal expansion valve used as the primary device.

G-Discharge Muffler

Locates the discharge muffler between the compressor and reversing valve.

H-Accumulator

Explains the suction line accumulator's location and purpose.

I-Thermometer Well

Describes the thermometer well for measuring liquid line temperature.

IV-CHARGING

C-Charging

Outlines procedures for charging the system with refrigerant.

V-MAINTENANCE

A-Heat Pump Unit

Details cleaning and inspection of the outdoor coil and fan.

B-Indoor Coil

Covers cleaning and inspection of indoor coils and lines.

C-Indoor Unit

Explains cleaning filters, inspecting coils, and checking blower.

VI-MISCELLANEOUS

HP21 CONTROL BOX WEATHERPROOFING

Details components and procedures for ensuring control box watertightness.

VII-WIRING DIAGRAMS AND OPERATION SEQUENCE

A-Field Wiring

Covers field wiring requirements and connection diagrams.

B-Operation Sequence - Compressor

Explains compressor startup sequences for single and three-phase motors.

C-SINGLE-PHASE STARTING SEQUENCE

Details the step-by-step starting sequence for single-phase compressors.

D-SINGLE-PHASE COMPRESSOR STARTUP

Describes single-phase compressor startup for low and high speed operation.

E-SINGLE-PHASE COOLING SEQUENCE

Outlines the sequence of operations during single-phase cooling mode.

F-SINGLE-PHASE HEATING SEQUENCE

Outlines the sequence of operations during single-phase heating mode.

G-SINGLE-PHASE DEFROST SEQUENCE

Details the defrost sequence for single-phase units.

H-THREE-PHASE STARTING SEQUENCE

Explains the starting sequence for three-phase compressors.

I-THREE-PHASE COMPRESSOR STARTUP

Describes three-phase compressor startup for low and high speed.

J-THREE-PHASE COOLING SEQUENCE

Outlines the sequence of operations during three-phase cooling mode.

K-THREE-PHASE HEATING SEQUENCE

Outlines the sequence of operations during three-phase heating mode.

L-THREE-PHASE DEFROST SEQUENCE

Details the defrost sequence for three-phase units.

HP21-2/-3 Wiring (Single Phase Units Shown)

HP21-2/-3 Wiring (Three Phase Units Shown)

HP21-4/-5 Wiring (Single Phase Units Shown)

HP21-4/-5 Wiring (Three Phase Units Shown)

HP21-36-230/60-230 Wiring SINGLE PHASE

HP21-36-233/60-233 Wiring

HP21-36-230 / 60-230-3 UNITS SINGLE PHASE OPERATION SEQUENCE

SINGLE-PHASE COOLING SEQUENCE

Details the cooling sequence for single-phase units with TSC control.

SINGLE-PHASE HEATING SEQUENCE

Details the heating sequence for single-phase units with TSC control.

DEFROST SEQUENCE

Explains the defrost sequence for single-phase units.

HP21-36-230 / 60-230-3 UNITS THREE PHASE OPERATION SEQUENCE

THREE-PHASE COOLING SEQUENCE

Details the cooling sequence for three-phase units with TSC control.

THREE-PHASE HEATING SEQUENCE

Details the heating sequence for three-phase units with TSC control.

DEFROST SEQUENCE

Explains the defrost sequence for three-phase units.

VIII-TROUBLESHOOTING FLOWCHARTS

TWO-SPEED CONTROL TROUBLESHOOTING FLOWCHART

Provides a flowchart to diagnose problems with the TSC control.

HP21 UNIT CONTROLS DIAGNOSTICS

Presents a diagnostic procedure for HP21 unit controls.

SERVICE NOTES

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