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Manitowoc QF0400 User Manual

Manitowoc QF0400
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Page #110 background image
110 Part Number 80-1230-9 10/10
Energized Parts
QF2200
Sequence
Control Relays Sensors
Duration
1234
Water
Level
Probe
Bin
Level
Probe
Temperature
Sensor
Gear
Motor
Speed
Liquid
Line
Solenoid
Valve
Dump
Valve
Gear
Motor
Float
Valve
Coil
Start-Up
1A. Water Flush
Off On On Off
Not
Sensing
Water
Level
Sensing
No Ice
Contact
Not Sensing for
Temperature
Sensing for
Gear Motor
Speed
45
Seconds
1B. Water Fill Off Off On On
Sensing
Water
Level
Sensing
No Ice
Contact
Not Sensing for
Temperature
Sensing for
Gear Motor
Speed
Until Water
Contacts Water
Level Probe
2. Freeze Cycle On Off On On
Sensing
Water
Level
Sensing
No Ice
Contact
Sensing for 123°F
Immediately Sensing
for 30°F After 30
Min. of Ice Making
Sensing for
Gear Motor
Speed
Until Ice Contacts
Bin Level Probe
for 30 Continuous
Seconds
Automatic Shut-
Off Sequence
3A. Ice Run Out
Off Off On On
Sensing
Water
Level
Sensing
Ice
Contact
Not Sensing for
Temperature
Sensing for
Gear Motor
Speed
4
Minutes

Table of Contents

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Manitowoc QF0400 Specifications

General IconGeneral
ModelQF0400
Width30 inches
Voltage115V
CondenserAir-cooled
Water Connection3/8" FPT
RefrigerantR-404A
TypeUndercounter
Ice Production400 lbs per day
Ice TypeCube
Weight180 lbs
Power Supply115V, 60Hz
Water Usage4.5 gallons per 100 lbs of ice

Summary

Safety Notices

Warning

Alerts to potential personal injury situations.

Caution

Alerts to situations that could damage equipment.

General Information

Model Numbers

Information listing various model numbers.

How to Read a Model Number

Guide to understanding model number components.

Ice Machine Warranty Information

Owner warranty registration and coverage details.

Q Model & S Model Flake/Chiplet/Nugget Commercial Warranty

Installation

Location of Ice Machine

Criteria for selecting installation location.

Ice Machine Clearance Requirements

Recommended clearances for operation and servicing.

Electrical Service

Fuse/Circuit Breaker

Requirements for fuses and circuit breakers.

Circuit Ampacity

Tables detailing circuit ampacity requirements.

Ice Machine Head Section Water Supply and Drains

Drain Connections

Guidelines for drain line installation.

Line Set Requirements

Traditional Remote Units Only

Line set specs for traditional remote units.

Component Identification

QF400 Air-cooled

Diagram identifying QF400 air-cooled components.

QF800/QC700 Air & Water-cooled

Component diagrams for QF800/QC700 models.

Manitowoc’s Cleaning Technology

Heavily Scaled Cleaning Procedure

Steps for cleaning heavily scaled ice machines.

Cleaning/Sanitizing Procedure

Routine cleaning and sanitizing procedure.

Preventative Maintenance Procedure

QF0400

Preventative maintenance steps for QF0400.

SN012/SN020/SF0400/SN0450/SF0600/SN0650/SF0900/SN0950/SF1200/SN1250

Preventative maintenance for specific SN/SF models.

Heavily Scaled Procedure

QC0700/QF0800/QF2200/QF2300

Heavily scaled cleaning procedure for QC/QF models.

Component Disassembly For Cleaning And Sanitizing

QF400

Disassembly steps for QF400 for cleaning.

Water Dump Valve - All Models

Cleaning the Condenser

Air-Cooled Condenser

Steps for cleaning air-cooled condensers.

Removal from Service/Winterization

Remote Ice Machines

Winterization procedures for remote ice machines.

Operation

Ice Making Sequence of Operation QF0400/QC0700/QF0800

Sequence of operation for ice making in QF/QC models.

Control Board Features

Safeguards

Safety features built into the control board.

Troubleshooting

SafeGuard Feature

Explanation of the SafeGuard system.

SafeGuards

Troubleshooting the 'No Water' SafeGuard condition.

Diagnosing an Ice Machine That Will Not Run

QF0400/QC0700/QF0800/QF2200/QF2300

Steps to diagnose why the ice machine is not running.

Refrigeration Diagnostics

Water System Checklist

Checklist to resolve water system problems.

Ice Production/Quality Check

Ice Production Check

Measure and calculate 24-hour ice production.

Analyzing Discharge Pressure

Discharge Pressure High Checklist

Checklist for high discharge pressure.

Analyzing Suction Pressure

Suction Pressure Low Checklist

Checklist for low suction pressure.

Component Check Procedures

Main Fuse

Procedure to check the main fuse.

Water Float Valve

Procedure to check the water float valve.

Bin Level Probe Diagnostics

Water Level Probes

Motor Speed Sensor

Temperature Sensor

QF2200 Only

Low Pressure Cut-Out Control

Check procedure for the LPCO control.

QF2300 Only

Equalization Valve

Analysis of equalization valve failure modes.

Electronic Bin Thermostat

Setting Control Setpoint Value

Steps to adjust the thermostat's setpoint value.

Check Procedure

Fault Codes

Explanation of fault codes on LCD.

Ice Damper and Hall Effect Switches

Hall Effect Switch #1 - Operational Sensing

Function and sensing of Hall Effect Switch #1.

Hall Effect Switch #2 - Shut-Off and Restart

Function of Hall Effect Switch #2.

Compressor Electrical Diagnostics

Check Resistance (Ohm) Values

Procedure to check compressor winding resistance.

Diagnosing Capacitors

Steps to diagnose faulty compressor capacitors.

Diagnosing Start Components

Capacitor

Function and troubleshooting of starting capacitors.

Self Contained Air Cooled Models

Fan Cycle Control

Function and check procedure for fan cycle control.

Headmaster Control Valve

Freeze Cycle Operation

Operation of headmaster control valve during freeze cycle.

Refrigerant Recovery/Evacuation

Normal Self-Contained Procedures

Refrigerant recovery for self-contained units.

Remote Air-Cooled Models

Refrigerant recovery for remote air-cooled models.

System Contamination Clean-Up

Contamination Cleanup Chart

Cleanup procedures based on contamination symptoms.

Replacing Pressure Controls Without Removing Refrigerant Charge

Gear Box Removal

QF0400

Steps for removing gear box assembly from QF0400.

Evaporator Re-Build Kits

Identifying Correct Kit

Guide to identify correct re-build kit.

Evaporator Disassembly

Evaporator Removal

QF0400

Steps for removing the evaporator from QF0400.

Component Specifications

High Pressure Cutout (HPCO) Control

Specifications for HPCO control.

Filter-Driers

Total System Refrigerant Charge

SN012A/SN020A

Self-Contained Air-Cooled

Operating characteristics for SN012A/SN020A models.

QF0400A Stainless Steel Evaporator

Self-Contained Air-Cooled

Operating data for QF0400A stainless steel models.

SF0400A

Self-Contained Air-Cooled

Operating data for SF0400A models.

SF0400W

Self-Contained Water-Cooled

Operating data for SF0400W models.

Diagrams

Wiring Diagrams

Electrical diagrams illustrating machine wiring.

Refrigeration Tubing Schematics

Diagrams showing refrigerant tubing layout.

Wiring Diagrams

QF0400 115/60/1 – 230/50/1

Wiring diagram for QF0400 models.

QC0700/QF0800 115/60/1 – 230/50/1

Wiring diagram for QC0700/QF0800 models.

QF2200 115/60/1 – 230/50/1

Wiring diagram for QF2200 models.

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