5.4
BODY / STEERING / SUSPENSION
CAB FRAME (RZR “S”)
Assembly / Removal
NOTE: Finger tighten all components until cab frame is completely assembled on vehicle, then tighten to
specifications listed.
1. Assemble the rear cab frame and the front cab frame at the coupler joints and secure with four (3/8-16 x 1 1/4) screws and
(3/8-16 Nyloc) nuts. Tighten screws to 25-28 ft. lbs. (34-38 Nm).
2. Place the assembled cab frame onto the vehicle and align the rear mount holes. Fasten the rear cab frame brackets to vehicle
with four (5/16-18) bolts and (5/16-18) nuts. Tighten bolts to 16-18 ft. lbs. (22-24 Nm). Fasten the two self-tapping screws
to the rear inner portion of the bracket on each side. Tighten screws to 15 ft. lbs. (20 Nm).
3. Place the straps from the safety net over the front coupler posts. Fasten the front of the cab frame to the base brackets and
secure with four (3/8-16 x 1 1/4) screws and (3/8-16 Nyloc) nuts. Tighten screws to 25-28 ft. lbs. (34-38 Nm).
4. Attach the upper side bars to the cab frame. Do not fully tighten at this time. Fasten the upper side bars to the lower side bars.
Tighten the upper screws to 8-9 ft. lbs. (11-12 Nm), then tighten the lower screws to 8-9 ft. lbs. (11-12 Nm).
5. Fasten the rear rack cab frame to the back side of the rear cab frame with four (3/8-16 x 1 1/4) screws and (3/8-16 Nyloc) nuts.
Fasten the rear rack cab frame to the rear suspension plate with four (5/16-18) bolts and (5/16-18) nuts.
6. To remove the cab frame, reverse the assembly procedure (steps 1-5).
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