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Polaris 2009 Ranger RZR 800 EFI User Manual

Polaris 2009 Ranger RZR 800 EFI
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7.10
FINAL DRIVE
Drive Shaft Installation
1. Install new spring ring on drive shaft. Apply an anti-seize
compound to splines.
2. Align splines of drive shaft with front gearcase and reinstall
the drive shaft. Use a rubber mallet to tap on the outboard
end of the drive shaft if necessary
3. Install drive shaft into the front bearing carrier.
4. Install the upper ball joint end into the front bearing carrier.
5. Install the upper pinch bolt and torque to 17 ft. lbs. (23 Nm).
6. Apply grease to drive shaft axle splines.
7. Install front wheel hub assembly, cone washers, and hand
tighten the castle nut. Install washers with domed side out.
Torque wheel hub nut to 80 ft. lbs. (108 Nm) and install a NEW
cotter pin. Tighten nut slightly if necessary to align cotter pin
holes.
Apply
Anti-Seize
NEW
Spring Ring
= T
Pinch Bolts:
17 ft. lbs. (23 Nm)
17 ft. lbs.
(23 Nm)
Out
Cone Washers
Wheel
Hub
80 ft. lbs.
NEW Cotter Pin
(108 Nm)

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Polaris 2009 Ranger RZR 800 EFI Specifications

General IconGeneral
BrandPolaris
Model2009 Ranger RZR 800 EFI
CategoryUtility Vehicle
LanguageEnglish

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