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Polaris 2009 Ranger RZR 800 EFI User Manual

Polaris 2009 Ranger RZR 800 EFI
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6.23
CLUTCHING
6
Clutch Bushing Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
3. Apply Loctite 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2) and install
assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and hand
tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut (C) from puller rod and set aside.
9. Remove installation tool and clutch sheave from puller.
Clutch Assembly
1. Install a new bearing onto the output shaft using a press.
2. Install the shaft/bearing into the outer sheave.
3. Install the small and large retaining rings into the outer
sheave above the bearing.

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Polaris 2009 Ranger RZR 800 EFI Specifications

General IconGeneral
BrandPolaris
Model2009 Ranger RZR 800 EFI
CategoryUtility Vehicle
LanguageEnglish

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