ENGINE DISASSEMBLY / ASSEMBLY
4.58
2004 Four Stroke PWC Service Manual
Engine Cooling System
The MSX 110 and 150 engine packages feature two independent cooling circuits. The first is the FRESHWATER
circuit. The freshwater cooling circuit is responsible for cooling the intercooler, water--to--water heat exchanger,
oil storage tank, exhaust manifold / turbine housing, and exhaust system.
The second cooling circuit is the INTERNAL ENGINE circuit. The internal engine cooling circuit is responsible
for cooling the cylinder head, oil cooler, and turbocharger bearing house. Heat absorbed into the internal engine
circuit is dissipated to the freshwater circuit inside of the water--to--water heat exchanger.
Freshwater Coo lin g Circuit
JET PUMP
WATER--TO--WATER
HEAT EXCHANGER
OIL STORAGE
TANK
EXHAUST
MANIFOLD
EXHAUST PIPE
WATER INJECTOR
TURBINE JACKET
PIPE JACKET
PUMP BOX OUTLET
INTERCOOLER
HEAT EXCHANGER
DRAIN HOSE
Internal Engine Cooling Circuit
WATER PUMP
BOTTOM OF CYLINDER
HEAD
(INTAKE SIDE)
TOP OF CYLINDER
HEAD
(INTAKE SIDE)
OUTLET RAIL
OIL COOLER
TS
WATER--TO--WATER
HEAT EXCHANGER
TURBOCHARGER
TS = THERMOSTAT
ET = EXPANSION TANK
ET
BLEED HOSE
Cooling System Specifications
Internal Engine Coolant 50/50 Distilled Water / Propolyne Glycol
Internal Engine Coolant Capacity 3.5 US Quarts (3.3 Liters)
Thermostat Opening Temperature 180_ F(82_ C)
Internal Engine Circuit Operating Pressure 14.6 psi (1 Bar)
Exhaust Stream Injector Orifice Size .185″