ENGINE DISASSEMBLY / ASSEMBLY
4.172004 Four Stroke PWC Service Manual
PISTON ASSEMBLY
COMPONENT LAYOUT
ASSEMBLY NOTES
AVAILABLE BEARINGS: 1. RED .0783 -- .0785IN. (1.990 -- 1.995mm) 2. YELLOW .0785 -- .0787IN. (1.995 -- 2.000mm)
3. BLUE .0787 -- .0789IN. (2.000 -- 2.005mm) 4. GREEN .0789 -- .0791IN. (2.005 -- 2.010mm)
5. BROWN .0791 -- .0793IN. (2.010 -- 2.015mm)
RodCap Fastener Torque: 1st Step: 7 ft.lbs. (10 Nm)
2nd Step: 14 ft.lbs. (20 Nm)
3rd Step: T urn 90_
APPLY ENGINE OIL TO FASTENER THREADS PRIOR TO INSTALLATION.
Connecting rod caps feature a “cracked” mating surface. Cap must be marked during removal and installed correctly .
OIL CONTROL RING
UPPER RINGS
PISTON PIN
CONNECTING ROD BEARINGS
CONNECTING ROD
RODCAP FASTENERS
M10 X 1.32
ENGINE OIL
To Next Page
Loading...
Need help?
General