MAINTENANCE
2.32004 Four Stroke PWC Service Manual
Maintenance -- Specific Tools
TOOL PART NUMBER
Compression Gauge PV--33223
Fuel Pressure Gauge PV--43506
Oil Pressure Gauge PV--43531
Feeler Gauge Commercially Available
Spark Plug Gap Gauge / Feeler Gauge Commercially Available
Fluke 77 Digital Multimeter PV--43568
Fluke Compatible Peak Voltage Tester PV--39991
PWC Four Stroke Flush Kit 2874833
Oil Pump and Containment System PW--46219
Valve Adjustment Tool PW--46991
Maintenance Procedures Fasten er Torque Guide
FOOT POUNDS NEWTON METERS SPECIAL
SPARK PLUG 20 27 AS
IGNITION COILS 7 10
OIL FILTER CAP 17 24
VALVE COVER 7 10
ENGINE MOUNT--TO--HULL 14 Loctitet 262
ENGINE STRAP--TO--ENGINE MOUNT 50 Loctitet 262
STEERING CABLE JAM NUTS 40 in.lbs. 4.5Nm
STEERING CABLE ADJUSTER CLAMP 8 11 L o ctitet 242
REVERSE CABLE JAM NUTS 40 in.lbs. 4.5Nm
STEERING CLAMP 8 11 L o ctitet 242
SACRIFICIAL ANODE 25 in. lbs. 2.8Nm
PTO DRIVE COUPLER HAND TIGHTEN
Flush Kit
A flush kit will allow the operator to clean the freshwater cooling circuit after riding in saltwater or for performing
routing maintenance procedures. The addition of a flush kit is highly recommended for performing maintenance
procedures such has changing the engine oil.
Polaris PWC Four Stroke Flush Kit PN: 2874833
1. Follow the instructions included within the kit and
install the flush kit in the FRESHW ATER cooling
hose located between the water--to--water heat
exchanger and oil storage tank.
NOTE: Only allow the flow of water to the flush
kit after the engine has started, and always turn
off the flow of water before stopping the engine.