PUMP ST ATOR
PUMP HOUSING
EXTENSION
ANODE
IMPELLER
BEARING SP ACER
STUB SHAFT
TAI L CONE
WEDGE
WATER PIPE
THRU--HULL LOCK PLATE
ASSEMBLY NOTES
Pump Housing -- To-- Hull Fasteners Torque: 28 ft.lbs. (38 Nm) Follow sequence listed on page 5.2.
Anode Fastener Torque: 25 in.lbs. (2.8 Nm)
Impeller Torque: 100 ft.lbs. (138 Nm) Apply Loctitet 242 to threads.
Tail Cone Fastener Torque: 40 in.lbs. (4.5 Nm)
Pump Mounting Bolts Torque: 1st Step: 2 ft.lbs. / 2nd Step: 14 ft.lbs. (2.7 / 19 Nm)
Steering Nozzle Fastener Torque: 14 ft.lbs. (19 Nm) Apply Loctitet 242.
Reverse Nozzle Fastener Torque: 14 ft.lbs. (19 Nm) Apply Loctitet 242.
Thru--hull lock plate must be installed with flat against steering cable thru--hull nut.
Apply anti--seize to pump component mating surfaces.
Apply premium grease to o--rings prior to assembly.
Pump assembly must be flush against hull to prevent leakage or ventilation. Apply liberal amount of marine--grade silicone to mating surfaces.
V erify presence of o--ring between pump stator and tail cone.
CAUTION: DO NOT ALL OW SILI CONE TO ENTER WATER HOSE OR PIPE ORIFICES. SERIOUS ENGINE DAMAGE MA Y OCCUR!
STEERING NOZZLE
28 ft.lbs. (38 Nm)
40 in.lbs. (4.5 Nm)
PROPULSION
6.4
2004 Four Stroke PWC Service Manual
Pump Assembly
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