MAINTENANCE
2.24
2004 Four Stroke PWC Service Manual
Handlebar / Hand Grips
1. Pull and twist on hand grips to ensure they are not loose.
If loose or wore, the handlebar with grip assembly must
be replaced.
2. Reference chapter six for disassembly procedures.
Handlebar Post
1. Move handlebars up and down and side--to--side to
check for excessively worn bushings. If wear is
excessive, steering arm can be re--adjusted on
handlebar shaft. Reference chapter six for further
information.
Fasteners / Parts / Hoses
Inspect the watercraft for any loose nuts, bolts, fasteners and hoses. Be sure that all hose clamps are tight. Re-
place cracked, damaged, or deteriorating hoses.
Intake Manifold Fastener Re--Torque
During the 12 hour break--in and first 25 hour maintenance check, the intake manifold fasteners must be checked
for the correct torque.
S A = 13 ft.lbs. (18 Nm)
S B = 7 ft.lbs. (10 Nm)
Grommet Plate
Top Plate
Tapered Bushings
Shim W ashers
Steering Arm
Top Deck
A
B
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