2.10
MAINTENANCE
9923983 - 2012-2013 RZR 170 Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL VEHICLE INSPECTION
AND MAINTENANCE
Pre-Ride / Daily Inspection
Perform the following pre-ride inspection daily, and when
servicing the vehicle at each scheduled maintenance.
• Tires - check condition and pressures
• Fuel tank - fill to proper level
• All brakes - check operation and adjustment
• Throttle - check for free operation and closing
• Running lights/Taillight/Brakelight - also check
operation of all indicator lights and switches
• Ignition switch - check for proper function
• Wheels - check for tightness of wheel nuts and
axle nuts; check to be sure axle nuts are secured
by cotter pins
• Air cleaner element - check for dirt; clean or
replace
• Steering - check for free operation noting any
unusual looseness in any area
• Loose parts - visually inspect vehicle for any
damaged or loose nuts, bolts or fasteners
• Check all front and rear suspension components
for wear or damage.
Frame, Nuts, Bolts, and Fasteners
Periodically inspect the torque of all fasteners in
accordance with the maintenance schedule. Check that all
cotter pins are in place. Refer to specific fastener torques
listed in each chapter.
Shift Cable Inspection / Adjustment
Shift cable adjustment may be necessary if symptoms
include:
• Ratcheting noise on deceleration
• Inability to engage into a gear
• Excessive gear clash (noise)
• Gear selector moving out of desired range
1. Locate the shift cable in the rear wheel well area.
2. Inspect shift cable, clevis pin, pivot bushings, and dust
boot. Replace if worn or damaged.
3. If adjustment is required, loosen the lower jam nut and
pull the cable out of the mount to move the upper jam
nut.
4. Adjust the shift cables so there is an equal amount of
lever travel when shifting past the Neutral detent into
HIGH (H) and REVERSE (R).
5. Thread the upper jam nuts as required to obtain
proper cable adjustment without binding. There are
adjusters on the cables:
• If adjustment cannot be obtained, the adjusters on
the trans case should be set to center, and the
adjusters on the cables should be used to set the
adjustment
• The adjusters on the trans case can be used again
for subsequent adjustments
NOTE: This procedure may require a few attempts to
obtain the proper adjustment.
6. Once the proper adjustment is obtained, tighten the
lower jam nut against the mount.
Shift Cable
Mount
Dust Boot
Clevis Pin
Shift Cables
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