Polaris RZR XP 1000 2014 Service Manual

7.6
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
FRONT BEARING CARRIER INSTALLATION
1. Install drive shaft axle through the backside of the
bearing carrier.
2. Install the upper and lower ball joint ends into the
front bearing carrier.
3. Install new pinch bolts
q
and nuts. Torque to
specification.
TORQUE
Ball Joint Pinch Bolts:
42 ft-lbs (57 Nm)
4. Apply Anti-Seize to drive shaft axle splines.
5. Install front wheel hub assembly
w
, cone washers
e
, and hand tighten the castle nut. Install washers
with domed side out.
6. Install new brake caliper mounting bolts and torque
to specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lb (41 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
7. Install the steering tie rod end
r
onto the front
bearing carrier.
NOTE
Refer to the photo below to ensure proper placement of
the tie rod end.
8. Torque the tie rod end fastener
t
to specification
and install a new cotter pin
t
.
TORQUE
Tie Rod End Fastener:
15 ft-lbs (20 Nm) + 90°
9. Torque wheel hub nut
y
to specification and install a
new cotter pin
u
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
110 ft-lbs (149 Nm)
FINAL DRIVE

Polaris RZR XP 1000 2014 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2014
Category	Offroad Vehicle
Language	English