Polaris RZR XP 1000 2014 Service Manual

9.32
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
CALIPER DISASSEMBLY
1. Remove brake pad adjustment set screw
o
.
2. Push upper pad retainer pin inward and slip brake
pads
q
past the edge and remove from the caliper.
3. Remove mount bracket
w
and dust boots
y
&
u
.
4. Using a hammer and a small punch, remove the
piston
t
from the caliper body
i
. Remove the
square O-rings
r
and
e
from the caliper body
i
.
5. Clean the caliper body, piston, and retaining bracket
a
with brake cleaner or alcohol.
NOTE
Be sure to clean caliper body seal grooves.
CALIPER INSPECTION
1. Inspect caliper body for nicks, scratches or wear.
Measure bore size and compare to specifications.
Replace if damage is evident or if worn beyond
service limit.
MEASUREMENT
Rear Caliper Piston Bore I.D.:
Standard: 1.505″ (38.23 mm)
Service Limit: 1.507″ (38.28 mm)
2. Inspect piston for nicks, scratches, wear or damage.
Measure diameter and replace if damaged or worn
beyond service limit.
MEASUREMENT
Rear Caliper Piston O.D.:
Standard: 1.500″ (38.10 mm)
Service Limit: 1.498″ (38.05 mm)
3. Inspect the brake disc and pads as outlined in this
chapter.
BRAKE SYSTEM

Polaris RZR XP 1000 2014 Specifications

General

Brand	Polaris
Model	RZR XP 1000 2014
Category	Offroad Vehicle
Language	English