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8.16

9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual

BALL JOINT REMOVAL

1. Remove the retaining ring

from the ball joint

2. Place a proper sized driver on the ball joint and place

the A-arm in a press.

3. Carefully press the ball joint out of the A-arm and

discard the ball joint.

BALL JOINT INSTALLATION

1. By hand, install the NEW ball joint into the A-arm.

2. Using a press, carefully drive in the new ball joint into

the A-arm.

3. After the new ball joint

is fully installed into the A-

arm

, install a new retaining ring

4. Repeat the ball joint service procedure for any

additional A-arm ball joint replacements.

5. Insert upper / lower A-arm ball joint end into the

bearing carrier. Install new pinch bolts and nuts.

Torque to specification.

6. If needed, install new brake caliper mounting bolts

and torque to specification.

CAUTION

New bolts have a pre-applied locking agent which is

destroyed upon removal. Always use new brake caliper

mounting bolts upon assembly.

7. Install wheel and four wheel nuts. Torque wheel nuts

to specification.

TORQUE

Front Ball Joint Fasteners:

42 ft-lbs (57 Nm)

Front Shock Mounting Bolts:

42 ft-lb (57 Nm)

Front Caliper Mounting Bolts:

30 ft-lbs (42 Nm)

Wheel Nuts (Alum):

120 ft-lbs (163 Nm)

STEERING / SUSPENSION

Polaris RZR XP 1000 2014 Service Manual

Questions and Answers: