6
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
6.25
6. Inspect the pinion shaft assembly. Replace bearings
if needed. Inspect each gear for damage, chips or
abnormally worn teeth.
REF
DESCRIPTION
o
Bearing
a
Snap Ring
s
Washer
d
Gear
f
Bearing Cover
g
Pinion Shaft
NOTE
If pinion shaft was disassembled, the bearing cover
must be installed on the shaft before installing the gear.
7. Install the pinion shaft assembly. Be sure to properly
mesh the snorkel shaft bevel gear with the pinion
shaft bevel gear.
8. Apply Loctite
®
242
™
to the threads of the bearing
cover retaining screws.
9. Using a 5 mm Allen wrench, install only the three
screws
h
that secure the pinion shaft assembly as
shown below. Leave the longer locking screw
j
out
at this point. Torque the bearing cover retaining
screws to specification.
TORQUE
Bearing Cover Retaining Screws:
10 ft-lb (14 Nm)
IMPORTANT
DO NOT install the longer screw. Installing the longer
screw will lock the snorkel tube and not allow for
backlash setting adjustment.
10.Rotate the snorkel tube counterclockwise using the
snorkel tool until the snorkel gear and pinion gear
have ‘zero’ backlash.
Snorkel Tool
PA-50231
NOTE
DO NOT overtighten the snorkel tube. At the 'zero'
backlash position, you should still be able to turn the
snorkel shaft using your fingers, but it will feel rough
and may have some tight spots.
TRANSMISSION
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