Polaris RZR XP4 1000 2016 User Manual

6.26
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
© Copyright Polaris Industries Inc.
11. Look down into the transmission housing to see the
snorkel locking screw hole opening
k
to reference
your starting point.
NOTE
If you have a hard time seeing into the hole, insert a
small Allen wrench, punch or screwdriver into the hole
to feel when the notch is aligned with the hole.
12.Slowly rotate the snorkel tube clockwise while
counting the number of notches passing through the
hole opening as you rotate the tube. Rotate the
snorkel tube to the 3rd notch from the ‘zero’ backlash
position obtained in step 11.
13.Check the pinion shaft gear backlash again by feel. If
the pinion shaft gear lash appears to be too tight,
rotate the snorkel shaft clockwise to the next notch
(4th notch).
14.Once the backlash is set, apply Loctite
®
242
™
to the
threads and install the locking screw to secure the
snorkel tube. Torque the locking screw to
specification.
TORQUE
Snorkel Locking Screw:
10 ft-lb (14 Nm)
Transmission Assembly
NOTE
The snorkel shaft and pinion shaft must be installed
prior to transmission assembly. The snorkel shaft
cannot be installed after assembling the transmission.
15.Clean both transmission case halves thoroughly.
Inspect case half mating surfaces for damage.
16.Assemble the reverse shaft assembly and input shaft
assembly if previously disassembled (see
illustrations).
REF
DESCRIPTION
l
Reverse Shaft
1(
Low Gear
2)
Engagement Dog
2!
Reverse Sprocket
2@
Silent Chain
2#
Snap Ring
2$
Bearing
2%
High Gear
2^
Input Shaft
TRANSMISSION

Polaris RZR XP4 1000 2016 Specifications

General

Brand	Polaris
Model	RZR XP4 1000 2016
Category	Offroad Vehicle
Language	English