Suzuki DF 25 Service Manual

4-12 ELECTRICAL
STARTER MOTOR RELAY
Two methods can be used to test starter motor relay.
09930-99320 : Digital tester
Method 1
1. Disconnect all cables / lead wires from starter motor relay.
2. Measure resistance between relay wiring leads.
U Tester range : (Resistance)
Starter motor relay solenoid coil resistance :
3.5 – 5.1
If measurement exceeds specification, replace starter motor
relay.
Method 2
Connect the wiring leads of the relay to battery (12V) and check
relay operation.
S Tester range : (Continuity)
1. Disconnect all cables / wires from starter motor relay.
2. Connect Yellow /Green wire to positive + terminal, and Black
wire to negative - terminal of battery.
When 12V applied : Continuity between relay
terminal
1 1
1 1
1 and
22
22
2.
3. Disconnect wiring leads from battery.
No voltage applied : No continuity between
relay terminal
11
11
1 and
22
22
2.
If out of specification, replace starter motor relay.
Tester probe connection
Red
++
++
+ Black
--
--
-
Yellow / Green Black
[
B
Y/G
1
2
B
Y/G
+-
12V Battery

Suzuki DF 25 Specifications

General

Ignition System	Digital CDI
Engine Mounting	Shear Mount
Maximum Output	25 hp
Starting System	Electric
Steering	Tiller
Trim Method	Manual
Shaft Length	381 mm / 508 mm
Exhaust	Through propeller hub