EasyManuals Logo

Suzuki DF 40 User Manual

Suzuki DF 40
405 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Page #16 background imageLoading...
Page #16 background image
1-11 GENERAL INFORMATION
CYLINDER / PISTON / PISTON RING
0.06 (0.0024)mm (in.)Limit
Piston ring
end gap
mm (in.) 0.10 – 0.25 (0.0039 – 0.0098)
Cylinder distortion
Piston to cylinder
clearance
STD
Limit
mm (in.) 0.70 (0.0276)
1st
mm (in) 0.25 – 0.40 (0.0098 – 0.0157)
STD
Limit
mm (in.) 1.00 (0.0394)
2nd
Item Unit
Data
DF40T DF50T
mm (in.) 0.020 – 0.040 (0.0008 – 0.0016)
STD
Limit
mm (in.) 0.100 (0.0039)
71.000 – 71.020 (2.7953 – 2.7961)mm (in.)STD
Cylinder bore
50 (1.969) from cylinder top surfacemm (in.)
Cylinder measuring position
70.970 – 70.990 (2.7941 – 2.7949)mm (in.)
STD
Piston skirt diameter
19 (0.748) from piston skirt end.mm (in.)
Piston measuring position
0.10 (0.039)mm (in.)
Limit
Cylinder bore wear
Piston ring
free end gap
mm (in.) Approx. 7.5 (0.2953)
STD
Limit
mm (in.) 6 (0.2362)
1st
mm (in.) Approx. 11 (0.4330)
STD
Limit
mm (in.) 8.8 (0.3465)
2nd
Piston ring
groove width
mm (in.) 1.01 – 1.03 (0.0398 – 0.0406)
1st
mm (in.) 1.01 – 1.03 (0.0398 – 0.0406)
mm (in.) 1.51 – 1.53 (0.0594 – 0.0602)
2nd
Oil
Piston ring to
groove
clearance
mm (in.) 0.020 – 0.060 (0.0008 – 0.0024)
STD
Limit
mm (in.) 0.10 (0.0039)
1st
mm (in.) 0.020 – 0.060 (0.0008 – 0.0024)
STD
Limit
mm (in.) 0.10 (0.0039)
2nd
Piston ring
thickness
mm (in.) 0.97 – 0.99 (0.0382 – 0.0390)
STD
STD
mm (in.) 0.97 – 0.99 (0.0382 – 0.0390)
1st
2nd
Pin clearance in
piston pin hole
mm (in.) 0.006 – 0.018 (0.0002 – 0.0007)
STD
Limit
mm (in.) 0.040 (0.0016)
Piston pin outside
diameter
mm (in.) 17.966 – 18.000 (0.7085 – 0.7087)
STD
Limit
mm (in.) 17.980 (0.7079)
Piston pin hole
diameter
mm (in.) 18.006 – 18.014 (0.7089 – 0.7092)
STD
Limit
mm (in.) 18.040 (0.7102)
Pin clearance in
conrod small end
mm (in.) 0.003 – 0.015 (0.0001 – 0.0006)
STD
Limit
mm (in.) 0.05 (0.002)
Conrod small end
bore
mm (in.) 18.003 – 18.011 (0.7088 – 0.7091)STD
STD
STD
STD

Table of Contents

Other manuals for Suzuki DF 40

Questions and Answers:

Question and Answer IconNeed help?

Do you have a question about the Suzuki DF 40 and is the answer not in the manual?

Suzuki DF 40 Specifications

General IconGeneral
Displacement941 cc
Starting SystemElectric
No. of Cylinders3
SteeringRemote
Gear Ratio2.27:1
Alternator Output12V 19A
Engine Type4-Stroke, DOHC
Maximum Output40 hp
Fuel SystemMulti-Point Sequential Electronic Fuel Injection
Shaft LengthS: 381 mm, L: 508 mm
Oil Capacity2.7 L

Related product manuals