Suzuki DF 40 User Manual

1-15 GENERAL INFORMATION
TIGHTENING TORQUE
Tightening Torque – Important Fasteners
ITEM
THREAD
DIAMETER
TIGHTENING TORQUE
kg-mN
.
m Ib.-ft.
Cylinder head cover bolt 6 mm 10 1.0 7.2
Cylinder head bolt
10 mm
Crankcase bolt 8 mm 25 2.5 18.1
Conrod cap nut 8 mm 35 3.5 25.3
Camshaft housing bolt 10 1.0 7.2
Camshaft timing sprocket bolt 10 1.0 7.2
Timing chain guide bolt 10 1.0 7.2
11 1.1 7.9
8 mm 23 2.3 16.5
Oil pressure switch 13 1.3 9.5
Intake manifold fuel main gallery 6 mm 10 1.0 7.2
35 3.5 25.3
Low pressure fuel pump bolt 6 mm 10 1.0 7.0
Thermostat cover bolt 6 mm 10 1.0 7.0
Flywheel bolt 16 mm 200 20.0 145
Starter motor mounting bolt 8 mm 23 2.3 16.5
Engine oil filter 14 1.4 10.0
Engine oil drain plug 12 mm 13 1.3 9.5
Power unit mounting bolt/nut 8 mm 23 2.3 16.5
10 mm 50 5.0 36.0
Driveshaft housing bolt 10 mm 50 5.0 36.0
Upper mount nut 10 mm 40 4.0 30.0
Upper mount cover bolt 8 mm 23 2.3 16.6
Lower mount nut 12 mm 60 6.0 43.5
12 mm 40 4.0 29.0
Clamp bracket shaft nut 22 mm 43 4.3 31.0
Water pump case nut 6 mm 8 0.8 5.8
Gearcase bolt 8 mm 23 2.3 16.6
Propeller shaft bearing housing bolt 8 mm 17 1.7 12.3
Pinion nut 50 5.0 36.2
Propeller nut 18 mm 55 5.5 40.0
3-way joint bolt
Upper/lower plug
Front
Rear
10 mm 53 5.3 38.3
6 mm
59 6.0 43.4
Intake manifold bolt / nut

Suzuki DF 40 Specifications

General

Brand	Suzuki
Model	DF 40
Category	Outboard Motor
Language	English