Suzuki DR650SE User Manual

CRANKCASE
When reassembling the crankcase pay attention to the fol-
lowing points:
• Remove sealant material on the mating surfaces of right
and left halves of crankcase and thoroughly remove oil
stains.
• Apply SUZUKI BOND NO.1207B uniformly to the mating
surface of the left half of the crankcase, and assemble
the cases within few minutes.
~99104-31140: SUZUKI BOND NO.1207B
• Fit the dowel pins CD on the right half as shown in photo.
• Apply engine oil to conrod big end of the crankshaft and
all parts of the transmission gears.
• After the crankcase bolts have been tightened, check if
driveshaft and countershaft rotate smoothly.
~ Crankcase bolt: 11 N-m (1.1 kg-m, 8.0 Ib-ft)
• If a large resistance is felt to rotation, try to free the shafts
by tapping the driveshaft or countershaft with a plastic
hammer.
CAM DRIVEN GEAR
• Install the gearshift pawls into the cam driven gear. The
large shoulder @ must face to the outside as shown in
the illustration.
• When installing the cam guide @ and pawl lifter @, ap-
ply a small quantity of THREAD LOCK "1342" to the
securing screws @ .
.. 99000-32050: THREAD LOCK "1342"
ENGINE 3-46

Suzuki DR650SE Specifications

General

Bore x Stroke	100.0 mm x 82.0 mm
Compression Ratio	9.5:1
Fuel System	Mikuni BST40 carburetor
Ignition	Electronic ignition (CDI)
Transmission	5-speed constant mesh
Final Drive	Chain
Front Suspension	Telescopic, coil spring, oil damped
Front Tire	90/90-21
Rear Tire	120/90-17
Curb Weight	166 kg (366 lbs)
Starter	Electric
Engine Type	4-stroke, air-cooled, SOHC
Front Brakes	Disc brake
Rear Brakes	Disc brake
Fuel Tank Capacity	13.0 L (3.4 US gal.)
Overall Width	865 mm (34.1 in)
Ground Clearance	265 mm (10.4 in)
Seat Height	885 mm (34.8 in.)
Rear Suspension	Link type, coil spring, oil damped