TABLE OF CONTENTS
TOC-1
Toro TITAN 2009-2013 Service Manual
1 - Safety Information
General Information ..................................................................................................................................... 1-1
Think Safety First......................................................................................................................................... 1-1
2 - Specications
2009 - 2010 TITAN ZX Specications ......................................................................................................... 2-1
2009 - 2010 TITAN ZX Specications cont. ................................................................................................. 2-2
2009 - 2010 TITAN ZX Specications cont. ................................................................................................. 2-3
2009 - 2010 TITAN ZX Specications cont. ................................................................................................. 2-4
2011 - 2013 TITAN ZX & MX Specications ................................................................................................ 2-5
2011 - 2013 TITAN ZX & MX Specications cont. ....................................................................................... 2-6
2011 - 2013 TITAN ZX & MX Specications cont. ....................................................................................... 2-7
2011 - 2013 TITAN ZX & MX Specications cont. ....................................................................................... 2-8
Engine Specications .................................................................................................................................. 2-9
Hydro-Gear ZT-2800 & ZT-3100 Hydrostatic Transaxles .......................................................................... 2-10
Checking the Hydraulic Oil Level............................................................................................................... 2-10
Torque Specications .................................................................................................................................2-11
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series) ..................................................... 2-12
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners) ........................................................ 2-13
Other Torque Specications ...................................................................................................................... 2-14
Equivalents & Conversions........................................................................................................................ 2-15
Decimal & Millimeter Equivalents ........................................................................................................ 2-15
U.S. to Metric Conversions ................................................................................................................. 2-16
3 - Chassis
Model and Serial Number Identication....................................................................................................... 3-1
Grease & Lubrication Point.......................................................................................................................... 3-1
Front Axle / Caster Fork / Bearing Service .................................................................................................. 3-2
Front Axle / Caster Fork / Bearing Disassembly ................................................................................... 3-2
Front Axle / Caster Fork / Bearing Assembly ........................................................................................ 3-2
Caster Wheel / Bushing Service – TITAN ZX Chassis................................................................................ 3-3
Caster Wheel / Bushing Disassembly ................................................................................................... 3-3
Caster Wheel / Bushing Assembly ........................................................................................................ 3-3
Caster Wheel, Bushing & Bearing Service – TITAN MX Chassis ............................................................... 3-4
Disassembly .......................................................................................................................................... 3-4
Assembly .............................................................................................................................................. 3-4
Pod / Fender Service ................................................................................................................................... 3-5
Pod / Fender Removal - RH .................................................................................................................. 3-5
Pod / Fender Installation - RH ............................................................................................................... 3-5
Pod / Fender Removal - LH .................................................................................................................. 3-6
Pod / Fender Installation - LH ............................................................................................................... 3-6
Fuel Tank Service ........................................................................................................................................ 3-7
Fuel Tank Removal ............................................................................................................................... 3-7
Fuel Tank Installation ............................................................................................................................ 3-8
Motion Control Damper Service .................................................................................................................. 3-9
Motion Control Damper Removal .......................................................................................................... 3-9
Motion Control Damper Installation ....................................................................................................... 3-9
Motion Control Box / Seat Pivot Service ................................................................................................... 3-10
Motion Control Box / Seat Pivot Removal .......................................................................................... 3-10
Motion Control Box / Seat Pivot Installation ........................................................................................ 3-12