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titan zx
Toro titan zx Service Manual
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ENGINE
4-4
T
oro TIT
AN 2009-2013 Service Manual
4
Fig. 051
PICT
-2054
Engine Mounting – Briggs & Stratton Engine
(Fig. 051)
A.
PTO clutch bolt - apply Loctite
®
242 - 55 ft-lbs. (76 Nm)
B.
Engine/clutch stop mounting bolts - Loctite 242 - 33 ft-lbs. (44 Nm)
C.
Mufer to engine fastener - 13 ft-lbs. (17.5 Nm)
C
B
A
53
55
Table of Contents
Default Chapter
3
About this Manual
3
Table of Contents
5
Safety Information
9
General Information
9
Think Safety First
9
Specifications
11
2009 - 2010 TITAN ZX Specifications
11
2009 - 2010 TITAN ZX Specifications Cont
12
TITAN ZX Specifications Cont
13
2009 - 2010 TITAN ZX Specifications Cont
14
2011 - 2013 TITAN ZX & MX Specifications
15
2011 - 2013 TITAN ZX & MX Specifications Cont
16
TITAN ZX & MX Specifications Cont
17
2011 - 2013 TITAN ZX & MX Specifications Cont
18
Engine Specifications
19
Hydro-Gear ZT-2800 & ZT-3100 Hydrostatic Transaxles
20
Checking the Hydraulic Oil Level
20
Torque Specifications
21
Standard Torque for Dry, Zinc Plated & Steel Fasteners (Inch Series)
22
Standard Torque for Dry, Zinc & Steel Fasteners (Metric Fasteners)
23
Other Torque Specifications
24
Equivalents & Conversions
25
Decimal & Millimeter Equivalents
25
U.S. to Metric Conversions
26
Chassis
27
Model and Serial Number Identification
27
Grease & Lubrication Point
27
Front Axle / Caster Fork / Bearing Service
28
Front Axle / Caster Fork / Bearing Disassembly
28
Front Axle / Caster Fork / Bearing Assembly
28
Caster Wheel / Bushing Service - TITAN ZX Chassis
29
Caster Wheel / Bushing Disassembly
29
Caster Wheel / Bushing Assembly
29
Caster Wheel, Bushing & Bearing Service - TITAN MX Chassis
30
Disassembly
30
Assembly
30
Pod / Fender Service
31
Pod / Fender Removal - RH
31
Pod / Fender Installation - RH
31
Pod / Fender Removal - LH
32
Pod / Fender Installation - LH
32
Fuel Tank Service
33
Fuel Tank Removal
33
Fuel Tank Installation
34
Motion Control Damper Service
35
Motion Control Damper Removal
35
Motion Control Damper Installation
35
Motion Control Box / Seat Pivot Service
36
Motion Control Box / Seat Pivot Removal
36
Motion Control Box / Seat Pivot Installation
38
3 - Chassis Cont.
40
Motion Control / Actuator Arm Service
40
Motion Control Disassembly (LH Side Shown)
40
Motion Control Assembly
41
Seat Support / Fender Support Service
43
Seat Support Removal
43
Seat Support Installation
44
Deck Lift Service
45
Deck Lift Removal
45
Deck Lift Installation
45
Parking Brake & Linkage Service
47
Parking Brake & Linkage Removal
47
Parking Brake & Linkage Installation
48
ROPS Exploded View & Torque Values
49
Engine
51
Engine Replacement
51
PTO Clutch & Clutch Stop Mounting (All Models)
51
Engine Mounting Exploded Views
52
Engine Mounting - Kawasaki Engine
52
Engine Mounting - Kohler Engine
53
Engine Mounting - Briggs & Stratton Engine
54
Engine Removal
55
Engine Installation
56
Hydrostatic Drive System
59
Hydrostatic Drive Exploded Views
59
Hydrostatic Drive Belt Routing
60
Hydro-Gear ZT-2800 & ZT-3100 Hydrostatic Transaxles
61
Checking the Hydraulic Oil Level
61
Neutral Adjustment
62
Tracking Adjustment
64
Purging Procedure
65
Hydrostatic Drive Belt Replacement
66
Hydrostatic Drive Belt Removal
66
Hydrostatic Drive Belt Installation
67
Transaxle Replacement
68
Transaxle Removal - RH Side Shown
68
Transaxle Installation
70
Mower Deck
73
Mower Deck Exploded Views
73
48 Inch Deck
73
50 Inch Deck
74
PTO Belt Replacement and Belt Routing
77
48, 54, 60 Inch Deck Idler / Tensioner Pulley
77
Inspecting the Belts
78
Mower Deck Cont
78
PTO Belt Replacement - 50 Inch Deck
80
Mower Deck Replacement
81
Mower Deck Removal - 48 and 54 Inch Deck
81
Mower Deck Installation - 48 and 54 Inch Deck
82
Mower Deck Removal - 60 Inch Deck
82
Mower Deck Installation - 60 Inch Deck
83
Mower Deck Removal - 50 Inch Deck
84
Mower Deck Installation - 50 Inch Deck
85
Spindle Service
86
Spindle Removal
86
Spindle Installation
86
Spindle Exploded Views
87
Spindle Assembly - 48, 54 and 60 Inch Deck
87
Spindle Assembly - 50 Inch Deck
87
Spindle Disassembly
88
Spindle Assembly
88
Idler Arm / Deck Belt Tensioner Service
89
Idler Arm / Tensioner Exploded Views
89
Idler Arm / Tensioner - 48, 54, 60 Inch Deck
89
Idler Arm / Tensioner - 50 Inch Deck
90
Idler Arm Inspection
91
Idler Arm Removal
91
Idler Arm Installation
91
Checking for Bent Blades
92
Leveling Mower Deck - 48, 54, 60 Inch Deck
93
Checking Side-To-Side Level
93
Checking the Front-To-Rear Blade Slope
94
Leveling the Mower Deck
95
Leveling Mower Deck - 50 Inch Deck
96
Checking Side-To-Side Level
96
Checking the Front-To-Rear Blade Slope
97
Leveling the Mower Deck
98
Electrical
99
Chassis Switches
99
Key/Ignition Switch
99
Purpose
99
Location
99
How It Works
99
Testing
99
PTO Switch
100
Purpose
100
Location
100
How It Works
100
Continuity Testing
101
Seat Switch
102
Purpose
102
Location
102
How It Works
102
Testing
102
7 - Electrical Cont.
103
RH and LH Neutral Switch
103
Purpose
103
Location
103
How It Works
103
Testing
103
Parking Brake Switch
104
Purpose
104
Location
104
How It Works
104
Parking Brake Circuit
105
Starter Solenoid & Starting System
106
Purpose
106
Location
106
How It Works (Solenoid Only)
106
Starter Solenoid Testing (Solenoid Only)
106
Starter Solenoid Circuit & Operation
107
Starting System Schematic
107
Electric PTO Clutch
108
Purpose
108
Location
108
How It Works
108
Testing
108
Coil Resistance Measurement
108
PTO Clutch Electrical Specifications
108
PTO Clutch Continuity to Ground Check
109
Measuring Clutch Current Draw
109
PTO Clutch Electrical Specifications
109
PTO Circuit & Operation
109
PTO Circuit Schematic
110
PTO Clutch Replacement
111
PTO Clutch Removal
111
PTO Clutch Installation
111
Hour Meter
112
Purpose
112
Location
112
How It Works
112
Testing
112
Fuse Block & Fuses
113
Purpose
113
Location
113
How It Works
113
Testing
113
Flyback Diode
114
Purpose
114
Location
114
Testing
115
Wire Harness 1 of 3
116
Wire Harnes 1 of
116
Wire Harness 2 of 3
117
Wire Harnes 2 of
117
Wire Harness 3 of 3
118
Wire Harnes 3 of
118
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Toro titan zx Specifications
General
Brand
Toro
Model
titan zx
Category
Lawn Mower
Language
English
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