Toyota 8FGCU25 User Manual

ENGINE OVERHAUL (4Y-E)
Page
SST TO BE USED .............................................. 3-2
ENGINE ATTACHMENTS
.................................. 3-4
REMOVAL-INSPECTION~INSTALLATION ................ 3-4
CYLINDER HEAD
.............................................. 3
COMPONENTS ........................................................... 3-8
DISASSEMBLY4NSPECTION.REASSEMBLY ........ 3-11
TIMING GEAR
.................................................. 3-20
COMPONENTS ......................................................... 3-20
DISASSEMBLY1INSPECTION.REASSEMBLY ........ 3-23
CYLINDER BLOCK
.......................................... 3-32
COMPONENTS ......................................................... 3-32
DISASSEMBLY-INSPECTION-REASSEMBLY ........ 3-34
ENGINE ADJUSTMENT
................................... 3-43
V-BELT INSPECTION-ADJUSTMENT ..................... 3-43
IDLE SPEED INSPECTION ...................................... 3-44
INSPECTIONlADJUSTMENT OF
IGNITION TIMING
.................................................. 3-44
NO-LOAD MAXIMUM SPEED MEASUREMENT ..... 3-45
COMPRESSION INSPECTION ................................. 3-45
4Y-E Repair
Section 1.1.3

Toyota 8FGCU25 Specifications

General

Load Capacity	5000 lbs
Lift Height	189 inches
Power Source	Internal Combustion
Fuel Type	Gasoline/LPG
Operator Type	Seated
Lift Speed (loaded/unloaded)	122 fpm
Lowering Speed (loaded/unloaded)	98 fpm / 98 fpm
Mast Height (lowered/raised)	83 inches
Weight	3, 500 kg