I NTRODUCTION
This chapter contains all the necessary information for carrying out recommended inspections and adjust-
ments. If followed correctly, these preventative maintenance procedures will ensure a reliable operation
of the machine and a longer operating life. The need for costly servicing will be significantly reduced. This
information applies not only to machines already
in service but also new machines being prepared for sale. All technical assistance staff should familiarise
themselves with the whole of this chapter.
P ERIODICAL MAINTENANCE PLAN
ADVICE NOTES
NOTE
Note 1
Note 2
Carry out checks more frequently when the machine is used intensively at full thro-
ttle or in dusty and/or damp areas.
TRANSMISSION SPROCKET, WHEEL SPROCKET AND CHAIN: If any of these com-
ponents reaches the end of its useful life, all 3 must be changed together.
BEFORE EVERY START-UP
NOTE
Engine/trans.
Cycle
Electrical
ENGINE OIL: Check the level - Top up if necessary
DRIVE CHAIN: Check the tension - Adjust if necessary
COOLANT: Check the level - Top up if necessary
BRAKE PADS: Check the wear – Renew if necessary
TYRES: Check condition and pressure
BRAKES: Check the correct operation
FUEL PIPES: Check for possible cracks
Check for possible fluid leaks (petrol, oil, coolant, brake fluid)
CONTROL ELEMENTS: Check the correct operation
LIGHTS: Check the operation of the mechanisms and the correct functioning of
the bulbs/LEDs
HORN: Check that it is working correctly
SYSTEM
AFTER EVERY WASHING
NOTE
Engine/trans.
Cycle
Electrical
DRIVE CHAIN: Clean and lubricate
BRAKE AND CLUTCH LEVERS: Lubricate
BRAKES: Check the correct operation
LOCKS AND LIGHT SWITCHES: Apply anti-damp spray
SYSTEM
EVERY 2 YEARS
NOTE
Engine/trans.
Cycle
COOLANT: Change
BRAKE FLUID: Change
SYSTEM
EVERY 500 KM
NOTE
Cycle DRIVE CHAIN: Clean and lubricate
SYSTEM
Note 1
24
REGULAR INSPECTION
AND ADJUSTMENTS
WORKSHOP MANUAL
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