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Operation principle and hardware description 27

Operation principle and

hardware description

Contents of this chapter

This chapter describes the operating principle and construction of the drive module.

Product overview

The ACS530-04 is a drive module for controlling AC induction motors, synchronous

reluctance motors and synchronous permanent magnet motors in open loop control.

The main circuit of the drive module is shown below.

1 AC choke

2 Rectifier. Converts alternating current and voltage to direct current and voltage.

3 DC link. DC circuit between rectifier and inverter

4 Inverter. Converts direct current and voltage to alternating current and voltage.

L1/U1

L2/V1

L3/W1

T1/U2

T2/V2

T3/W2

421 3

UDC-

UDC+

ACS530-04

Default Chapter5
- Table of Contents5
1 Safety Instructions13
- Contents of this Chapter13
- Use of Warnings and Notes13
- General Safety in Installation, Start-Up and Maintenance14
- Electrical Safety in Installation, Start-Up and Maintenance16
- Additional Instructions for Permanent Magnet Motor Drives19
  - Safety in Installation, Start-Up and Maintenance19
2 Introduction to the Manual21
- Contents of this Chapter21
- Target Audience21
- Contents of the Manual22
- Categorization by Frame Size and Option Code23
- Quick Installation, Commissioning and Operating Flowchart23
- Terms and Abbreviations25
3 Operation Principle and Hardware Description27
- Contents of this Chapter27
- Product Overview27
- Layout28
- Overview of Power and Control Connections32
  - Control Connection Terminals33
- Type Designation Label34
- Type Designation Key34
4 Guidelines for Planning the Cabinet Installation37
- Contents of this Chapter37
- Limitation of Liability37
- Installation Positions of the Drive Module37
- Basic Requirements for the Cabinet37
- Planning the Layout of the Cabinet38
- Arranging the Grounding Inside the Cabinet41
- Selecting the Busbar Material and Preparation of the Joints41
- Tightening Torques41
- Planning the Fastening of the Cabinet41
- Planning the Cabinet Placement on a Cable Channel42
- Planning the Electromagnetic Compatibility (EMC) of the Cabinet42
- Planning the Cooling44
- Preventing the Recirculation of Hot Air45
  - Standard Drive Module Configuration46
  - Drive Module with Option +B05148
- Required Free Space49
  - Free Space at the Top of the Drive Module49
  - Free Space Around the Drive Module49
- Other Installation Positions49
  - Drive Module on Its Back49
- Planning the Placement of the Control Panel50
- Planning the Use of Cubicle Heaters50
- Arc Welding50
5 Guidelines for Planning the Electrical Installation51
- Contents of this Chapter51
- Selecting the Supply Disconnecting Device52
  - European Union52
  - Other Regions52
- Selecting the Main Contactor52
- Examining the Compatibility of the Motor and Drive52
  - Protecting the Motor Insulation and Bearings52
  - Requirements Table53
- Selecting the Power Cables55
- Selecting the Control Cables59
- Implementing Thermal Overload and Short-Circuit Protection61
- Protecting the Drive against Ground Faults62
  - Residual Current Device Compatibility62
- Implementing the Emergency Stop Function63
- Implementing the Safe Torque off Function63
- Implementing the Power Loss Ride-Through Function63
- Using Power Factor Compensation Capacitors with the Drive63
- Implementing a Safety Switch between the Drive and the Motor63
- Using a Contactor between the Drive and the Motor64
- Implementing a Bypass Connection64
  - Example Bypass Connection65
- Protecting the Contacts of Relay Outputs66
- Connecting a Motor Temperature Sensor to the Drive I/O67
- Example Circuit Diagram67
6 Installation Instructions69
- Contents of this Chapter69
- Safety69
- Checking the Installation Site69
- Moving and Unpacking the Unit70
- Checking the Delivery74
- Installing the Motor Cable at the Motor End74
- Checking the Insulation of the Assembly75
- Installation Alternatives75
- Connecting the Power Cables79
- Connecting the Control Cables82
  - Default I/O Connection Diagram (ABB Standard Macro)84
- Connecting a Control Panel89
- Installing Option Modules90
- Connecting a PC91
7 Installation Example of Drive Module with IP20 Shrouds (Option +B051)93
- Contents of this Chapter93
- Limitation of Liability93
- Safety93
- Required Parts94
- Required Tools94
- Overall Flowchart of the Installation Process94
- Installing the Drive Module into a Cabinet95
- Connecting the Power Cables and Installing the Shrouds95
- Installing the Roof and Door97
- Miscellaneous98
8 Installation Checklist99
- Contents of this Chapter99
9 Start-Up103
- Contents of this Chapter103
- Start-Up Procedure103
10 Fault Tracing105
- Contents of this Chapter105
- Warning and Fault Messages105
11 Maintenance107
- Contents of this Chapter107
- Maintenance Intervals107
- Cabinet108
  - Cleaning the Interior of the Cabinet108
- Heatsink109
  - Cleaning the Interior of the Heatsink109
- Fans110
  - Replacing the Circuit Board Compartment Cooling Fan110
  - Replacing the Main Cooling Fans111
- Replacing the Drive Module112
- Capacitors113
  - Reforming the Capacitors113
- Control Panel114
  - Cleaning the Control Panel114
  - Replacing the Battery in the Assistant Control Panel114
12 Technical Data117
- Contents of this Chapter117
- Ratings117
  - IEC Ratings117
  - Output Derating118
- Fuses (IEC)119
- Dimensions, Weights and Free Space Requirements119
- Losses, Cooling Data and Noise120
- Terminal and Lead-Through Data for the Power Cables120
- Terminal Data for the Control Cables120
- Electrical Power Network Specification121
- Motor Connection Data121
- DC Connection Data121
- Control Unit (CCU-24) Connection Data121
- Control Panel Type123
- Efficiency (EU Ecodesign)123
- Degree of Protection123
- Ambient Conditions124
- CE Marking125
  - Compliance with the European Low Voltage Directive125
- Materials125
- Applicable Standards125
  - Compliance with the European EMC Directive126
  - Compliance with the European Rohs Directive126
- Compliance with the European Machinery Directive126
- Compliance with en 61800-3:2004126
  - Definitions126
  - Category C3127
  - Category C4127
- China Rohs Marking128
- WEEE Marking128
- Cybersecurity Disclaimer128
- Disclaimer128
13 Dimension Drawings129
- Contents of this Chapter129
- R10 Standard Configuration130
- R10 with Options +E208+0H354+H356+0H370+0H371131
- R10 with Option +B051132
- R11 Standard Configuration133
- R11 with Options +E208+0H354+H356+0H370+0H371134
- R11 with Option +B051135
- Air Baffles for the Drive Module with Option +B051136
14 Example Circuit Diagram137
- Contents of this Chapter137
15 Safe Torque off Function139
- Contents of this Chapter139
- Description139
  - Compliance with the European Machinery Directive140
- Wiring140
- Operation Principle147
- Start-Up Including Acceptance Test147
- Use148
- Maintenance149
  - Competence150
- Fault Tracing150
- Safety Data150
  - Declaration of Conformity152
16 Optional I/O Extension Modules153
- Contents of this Chapter153
- CHDI-01 115/230 V Digital Input Extension Module153
- CMOD-01 Multifunction Extension Module (External 24 V AC/DC and Digital I/O)159
- CMOD-02 Multifunction Extension Module (External 24 V AC/DC and Isolated PTC Interface)166
- CPTC-02 ATEX-Certified Thermistor Protection Module, (External 24 V AC/DC and Isolated PTC Interface)172
17 Du/Dt Filters173
- Contents of this Chapter173
18 Step-By-Step Drawings for an Installation Example of Drive Module with Options179
Further Information179
- Product and Service Inquiries179
- Product Training179
- Providing Feedback on ABB Manuals179
- Document Library on the Internet179

Brand	ABB
Model	ACS530-04
Category	Controller
Language	English

ABB ACS530-04 User Manual

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ABB ACS530-04 Specifications

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