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TPL73-B12
ABB TPL73-B12 User Manual
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Operation Manual / TPL73-B.. - 85-B11/ -B12
1 Preliminary remarks / 1.2 Layout and function
© Copyright 2018 . All rights reserved.
HZTL2480_EN
Revision D
July 2018
1.2
Layout and function
1
Filter silencer
8
Nozzle ring
2
Radial plain bearing
9
Turbine wheel
3
Thrust bearing
10
Bearing casing
4
Bearing bush
11
Diffuser
5
Radial plain bearing
12
Compressor wheel
6
Gas outlet casing
13
Compressor casing
7
Gas inlet casing
14
Emergency oil tank
Page 5 / 151
6
8
Table of Contents
Default Chapter
3
Table of Contents
3
Operation Manual
6
Purpose of this Manual
6
Layout and Function
7
Intended Use of the Turbocharger
9
Storage of New Turbochargers and Spare Parts
10
Essential Information
12
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
16
CE Conformity
17
Introduction
17
1 Preliminary Remarks
6
2 Safety
17
Definition of Mandatory Signs
18
Definition of Safety Instructions
18
Warning Plates on the Turbocharger
19
Safe Operation and Maintenance
20
Hazards During Operation and Maintenance
23
Lifting Loads
28
Periodic Checking of the Pressure Vessel
28
3 Commissioning
30
Oil Supply
30
Inspection Work
33
Commissioning after Taking out of Operation
35
Noise Emissions
36
4 Operation
36
Admissible Air Inlet Temperature
38
Servicing Work
38
Expected Exchange Intervals
42
Speed Measurement
44
Underpressure Measurement on Filter Silencer
47
Operation Without Emergency Oil Supply
48
Flexible Cut-Out
49
Stopping the Engine
50
Foreword to Maintenance
51
5 Maintenance
51
Cleaning the Filter Silencer
52
Changing the Filter Strip on the Filter Silencer Casing
61
Cleaning the Compressor During Operation
63
Cleaning Turbine Blades and Nozzle Ring in Operation
69
Malfunctions When Starting
82
6 Troubleshooting
82
Surging of the Turbocharger
83
Malfunctions During Operation
84
Malfunctions When Stopping
87
Speed Measurement System
88
7 Removal and Installation
89
Removing the Turbocharger
89
Turbocharger Weights
89
Installing the Turbocharger
91
8 Disassembly and Assembly
92
Introduction
92
Module Weights
94
Silencer Casing
96
Removing and Installing the Filter Silencer
101
Axial Clearance
103
Removing Cartridge Group
104
Inspection and Assessment of Valve Block
111
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
112
Installing Cartridge Group
116
Dismantling and Fitting Nozzle Ring at Turbine End
124
Dry-Cleaning Device
128
Table of Tightening Torques
130
Possibilities for Emergency Repair
132
9 Shut-Down at Short Notice
132
Locking the Rotor
133
Bypass the Turbocharger
139
Shutting off Inlets and Outlets
139
Fit Cover Plate
140
10 Preserving Turbocharger
144
Taking out of Operation for up to 12 Months
144
Taking out of Operation for more than 12 Months
145
11 Disposing of Turbocharger Components
146
Ordering Spare Parts
147
12 Spare Parts
147
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ABB TPL73-B12 Specifications
General
Brand
ABB
Model
TPL73-B12
Category
Industrial Equipment
Language
English
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